
Blister pack suppliers are offering advanced contract packaging that's revolutionizing the way products are presented and protected. This is a game-changer for businesses that want to stand out on store shelves.
By partnering with experienced blister pack suppliers, companies can take advantage of cutting-edge technology and expertise. This can include custom packaging design, tooling, and production.
Blister packs are not just for pharmaceuticals anymore. With advancements in contract packaging, they're now used for a wide range of products, from cosmetics to food items.
Blister Pack Suppliers
Blister pack suppliers are a crucial part of the packaging industry, providing essential services to various industries such as food, electronics, and pharmaceuticals.
Algus Packaging, Inc. offers thermoformed blister contract packaging services for a wide range of industries, including food, hardware, and electronics. Their services include face seal and trapped blisters, available with hang holes and feet.
Exact Packaging provides contract packaging services for consumer goods, electronics, food, and beverage industries, among others. They offer various types of packaging, including clamshell, blister, cleanroom, and stand-up pouches.
Coregistics specializes in contract blister packaging services for retail applications, with packaging capabilities including high-speed shrink wrapping and fin-seal over wrapping. They are registered with the FDA and DEA.
US Merchants has 39 years of experience in the industry, offering blister, clamshell, and shrink wrap packaging services, as well as graphic design and printing.
Here are some key services offered by these blister pack suppliers:
These blister pack suppliers can help businesses streamline their packaging processes, reduce costs, and improve product presentation.
Equipment and Capabilities
Our blister pack suppliers offer state-of-the-art equipment that's perfect for diverse needs, allowing for speed to market with a full range of blister packaging options. This means you can get your products to market quickly, without compromising on quality.
Their investment in the latest technologies ensures production flexibility, which is essential for managing the unique complexities of the packaging process. This flexibility is a game-changer for businesses that need to adapt to changing demands.
Whether you need multiple material options, flexible formats, or package designs that add value for consumers and patients, our suppliers have got you covered. Their integrated Uhlmann blister packaging line is a testament to their commitment to excellence.
Dms Services

DMS Packaging Services offer a range of blister packaging services, including blister and skin packaging for asymmetrical products that require securing to a backing for hanging or upright displays.
They use UV seal, heat seal, and clam shell sealing techniques to secure products inside plastic blister-like materials that are custom-sized to fit the product perfectly.
DMS Packaging Services cater to a variety of industries, including office supplies, hardware, children's toys, personal care products, and cosmetics.
Their services involve placing the product inside the plastic blister, then adhering it to a plastic card.
Materials used in blister packaging can vary, but PET is a commonly used material.
Filling Capabilities
Our filling capabilities are truly impressive. We offer a wide range of options to suit diverse needs.
We can create multi-product blisters, which are ideal for products that come in multiple sizes or flavors. Our team can also work with multi-product cartons, which provide an added layer of protection and organization.
We have a vast selection of forming and lidding films, including PVC, Alu Alu, and child-resistant formats. This ensures that your products are packaged safely and securely.
We also offer various types of foil, such as push-through, peel-push, and peel-only foil. This flexibility allows us to tailor our packaging to meet your specific requirements.
In addition to these options, we can also create blisters with unique die-cut corners, perforations in one or both directions, and even leaflet feeders. Our team can also work with tuck or hot-melt cartons, and we offer bundling services to make your products easier to store and transport.
Here are some of the specific filling capabilities we offer:
- Multi-product blisters
- Multi-product cartons
- Entire range of forming and lidding films including PVC, Alu Alu, and child-resistant formats
- Push-through, peel-push and peel-only foil
- Square, round or unique die-cut corners
- Perforations in one or both directions
- Leaflet feeder
- Tuck or hot-melt cartons
- Bundling
Face Seal
Face Seal is a great way to secure your products, especially when it comes to lightweight items like lip balms or sewing notions. A sealing process is applied to plastic blisters that lay on top of a portion of the header card.

Plastic blisters are a popular choice for securing small items, and they're often used for high-value products that need to prevent against pilfering. This is because the blisters sit between the front and back of the header card, requiring a sealing process to secure the blister package.
The sealing process is what makes Face Seal so effective at keeping your products safe and secure.
5. Production Tooling
Our production tooling is designed to work seamlessly with VisiPak's high-speed inline thermoforming machines.
Once prototypes are approved, our team can move onto creating the actual tooling. Much of this is done by our in-house tooling fabrication team.
The tooling fabrication team is responsible for producing the blisters.
Manufacturing Process
Developing blister packaging for a product involves a careful process that starts with understanding the product's needs.
Blister packaging is created by placing a product into a mold, which is then sealed with a plastic blister.
The mold is typically made of metal or plastic and is designed to hold the product in place.
To ensure a secure fit, the mold is carefully crafted to match the product's shape and size.
The plastic blister is made from a type of plastic called PVC, which is flexible and easy to mold.
The blister is then sealed to the mold using heat and pressure, creating a tight seal.
The finished blister package is then removed from the mold and packaged for shipping.
By following this process, blister pack suppliers can create high-quality packaging that meets the needs of their customers.
Card Types and Printing
When sourcing blister pack suppliers, it's essential to consider the type of blister card that suits your needs. The type of blister card you choose depends on your application or specific requirements.
Your clients are likely busy sourcing printed, blister cards while you're preparing to produce thermoformed blisters. This is a common workflow in the industry.
Different Types of Blister Cards exist, and selecting the right one is crucial for a smooth production process.
6. Assembly and Card Printing
While your team is getting ready to produce the thermoformed blisters, you're likely busy sourcing the printed blister cards and developing the assembly process. This includes any heat sealing equipment you might need.
The blister card is a crucial part of the packaging process, and it's essential to get it right. Dedicated custom runs are a great option for customers who need special PMS and custom color matches.
You can also use dedicated custom runs for larger or specific quantities of blister cards. This is especially useful if you have unique requirements.
Unique die cuts and specialty finishing are also possible with dedicated custom runs. This allows you to add an extra touch to your packaging.
Here are some of the benefits of dedicated custom runs:
- Special PMS and custom color matches
- Larger or specific quantities
- Unique die cuts and specialty finishing
Card Types
There are several different types of blister cards, each with its own unique features and applications.
You can choose from a variety of card types, depending on your specific needs. For example, Andex offers a 4/1 blister card, which features a 4-color process front and 1-color (black) back.

The 4/1 blister card is a popular choice for its front-coated blister sealing and 20pt C1S (coated one side) blisterboard. This card type is ideal for products that require a high-quality presentation.
Andex also offers a 4/4 blister card, which consists of a 4-color process front and 4-color process back (4 over 4), plus a front coated for blister sealing. This card type is perfect for products that require a premium look and feel.
In addition to these two card types, Andex can also provide printing and packaging solutions for the fold over blister card. This product offers a 4-color process front and 1-color (black) back, making it a great option for products that require a unique presentation.
Here are some key features of each card type:
Each card type has its own unique benefits and features, making it essential to choose the right one for your product. By selecting the perfect card type, you can ensure that your product is presented in the best possible way.
4/1 Card

The 4/1 card is a type of blister card that features a 4-color process front and 1-color (black) back. This design makes it perfect for showcasing products with vibrant colors and detailed information.
This type of card is made with a 20pt C1S (coated one side) blisterboard, which provides excellent durability and protection for the product inside.
Combo-Pac System
The Combo-Pac System is a great option for those looking for a cost-effective way to get customized blisters, blister cards, or insert cards. It's a convenient program that allows you to combine multiple customers on the same sheet, saving everyone money.
One of the key benefits of the Combo-Pac System is that it eliminates die, plate, or mold costs. This means you can get your package components designed, manufactured, and shipped quickly without breaking the bank.
With the Combo-Pac System, you can produce small to large quantities of blister cards, making it a great option for businesses of all sizes. You can even schedule production dates to fit your needs.
The program features a range of materials, including 20pt SBS with aqueous blister coating and 14pt SBS for header and insert cards. You can also choose from different blister sizes, including 10-mil and 15-mil PVC.
Here are some of the key features of the Combo-Pac System:
Overall, the Combo-Pac System is a great option for businesses looking for a cost-effective and convenient way to get customized blisters, blister cards, or insert cards.
Sources
- https://joneshealthcaregroup.com/products-services/blister-packaging-services/
- https://www.thomasnet.com/suppliers/illinois/all-cities/blister-contract-packaging-55610620
- https://goalpackaging.com/blister-packaging-suppliers-in-the-us/
- https://visipak.com/blister-packaging/
- https://www.andex.net/blister-cards/
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