Pu Foam Products Applications in Medical and Industrial Fields

Pu foam products are incredibly versatile and have found their way into various industries, including the medical field. They are used to create custom molds for dental implants and prosthetics.

In medical applications, pu foam products are also used to create casts for broken bones. These casts provide a precise fit and help the healing process.

Pu foam products are also used in industrial applications, where they serve as a protective material for shipping and storage of fragile items. They are often used to prevent damage during transportation.

In industrial settings, pu foam products are also used to create custom packaging solutions for sensitive equipment.

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General Plastics' pu foam products are made with proprietary processes that deliver uniform thickness and constant density for the specified material.

Their rigorous inspections and testing guarantee that the products meet your exact specifications, backed by certificates of conformance.

They're certified to ISO 9001:2015/AS9100D and purchase materials from ISO 9001 partners, ensuring consistent quality.

Their ongoing research and development introduces new materials and improves existing products, so you can expect the best-suited materials for your project.

General Plastics' chemists, customer service, and manufacturing teams know exactly how their products perform, including their capabilities and limitations.

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Polyurethane foam is incredibly versatile and has a wide range of applications.

It's durable enough to maintain its form and cushioning properties even after repeated impacts, making it ideal for bedding and furniture.

The packaging industry also uses polyurethane foam to absorb shocks repeatedly while retaining its original cushioning properties.

Flexible, semi-rigid foam products are widely used in aircraft flight decks and interiors due to their flame-retardant and self-extinguishing properties.

These durable integral-skin foams and honeycomb gap seals can be easily molded to specific specifications, making them a great choice for custom applications.

Polyurethane foam is a versatile material that's perfect for applications where durability and cushioning are essential.

It can withstand repeated impacts without losing its original form, making it ideal for the bedding and furniture industries.

The packaging industry also relies on polyurethane foam's ability to absorb shocks repeatedly while retaining its cushioning properties.

General Plastics' open-cell flexible polyurethane foams deliver efficiency by absorbing energy at a consistent rate, which can be used to relieve static stress or break up resonance.

These foams can be used in series or parallel to achieve the desired shock attenuation, making them a valuable resource for various applications.

Our leg brace soles are designed with patients in mind, providing maximum comfort and safety while they're in a leg brace. These soles bridge the traditional footwear experience into the medical appliance industry.

The tread pattern of our leg brace soles was selected by Poly Labs experts to help provide anti-slip properties. This is especially important for patients who may be prone to slipping or falling.

Our medical soles are made of polyurethane, a durable material that provides stable and long-lasting support. This material composition was tested in our laboratory to ensure patients receive the best possible support from their medically-supported footwear sole.

The use of leg brace soles can be a game-changer for patients who experience discomfort while wearing a leg brace. By providing a comfortable and stable surface, these soles can help patients move around with confidence and ease.

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In medical scanning applications, patient comfort is crucial. The Medical MRI Scanner Cushion is designed to provide comfort for patients' heads during scanning.

Molded polyurethane is the ideal material for this application, as it is transparent to MRI machines. This allows for clear images and accurate scans.

The cushion is also designed with scanning technicians in mind, making it easy for them to position patients for scanning and procedures.

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Polyurethane foam products have a range of technical specifications that make them suitable for various applications. The density of these foams typically falls within the range of 1.20 - 1.25 pounds per cubic foot.

The compressive strength of polyurethane foam can be measured in terms of 25% ILD (Indentation Load Deflection), which is a standard test method used to evaluate the foam's ability to withstand pressure. The 25% ILD value for these foams ranges from 17.3 ± 3 to 50.5 ± 3 pounds.

In terms of flammability, polyurethane foam products meet the requirements of California Technical Bulletin 117-2013, which is a standard for measuring the flame spread of materials. Additionally, these foams have been certified by CertiPUR-US, a third-party organization that verifies the foam's safety and environmental sustainability.

Here's a summary of the key technical specifications for polyurethane foam products:

Polyurethane comes in many forms, each with its own unique properties and applications.

Rigid polyurethane foam is a type of polyurethane that is commonly used in insulation and thermal energy storage applications.

Flexible polyurethane foam is another type, often used in furniture cushions and mattresses.

Spray polyurethane foam is a versatile type that can be used for insulation, roofing, and even as a coating.

Polyurethane elastomers are highly flexible and resistant to abrasion, making them ideal for applications like gaskets and seals.

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Polyester foam generally has a higher tensile strength than polyether foam.

In applications where the foam will come into contact with gases, polyester-based polyols are recommended.

Polyester foam is more resistant to hydrocarbons and alcohols than polyether foam.

In liquid-based solutions, polyether-based polyols are preferred for polyurethane foam.

Polyester foam's higher tensile strength makes it a good choice for applications where durability is a concern.

Polyether-based polyols are a better option when the foam will come into contact with a liquid-based solution.

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The density of polyurethane foam is typically between 1.20 and 1.25 pounds per cubic foot.

You can find the exact density value in the technical data sheet, which is tested according to ASTM D 3574.

The 25% indentation force deflection (ILD) of polyurethane foam is a crucial property, and it ranges from 17.3 to 50.5 pounds, with a tolerance of ±3 pounds.

This value is also tested according to ASTM D 3574.

Polyurethane foam has a minimum sag factor of 1.20, which is a measure of its resistance to compression.

This value is tested according to ASTM D 3574.

The flammability rating of polyurethane foam is classified as CA TB 117-2013, which is a standard for testing the flammability of materials.

Here's a summary of the key properties of polyurethane foam:

The core density of polyurethane foam is typically between 32 and 45 kilograms per cubic meter.

This value is tested according to EN 1602.

The pressure resistance of polyurethane foam is greater than 150 kilopascals, which is a measure of its ability to withstand external forces.

This value is tested according to EN 826.

The water absorption of polyurethane foam is less than 0.3 kilograms per square meter, which is a measure of its ability to resist water penetration.

This value is tested according to EN 1609.

The thermal conductivity of polyurethane foam is less than 0.023 watts per meter per kelvin, which is a measure of its ability to conduct heat.

This value is tested according to EN 12667.

The closed-cell content of polyurethane foam is greater than 90 percent, which is a measure of its ability to resist gas and liquid penetration.

This value is tested according to ISO 4590.

The dimensional stability of polyurethane foam is less than 1 percent at -20 degrees Celsius and less than 5 percent at +70 degrees Celsius and 90 percent relative humidity.

This value is tested according to EN 1604.

The fire classification of polyurethane foam is B3, which is a classification according to DIN 4102-t1.

This classification indicates that the material is non-combustible and will not ignite or spread flames.

Resion Hard 40 | 1L is a type of resin that's commonly used in various applications.

It's a 1-liter container, which is a convenient size for many projects.

The resin has a hardener that needs to be mixed with it in a specific ratio to achieve the desired consistency.

This ratio is typically 1:1, meaning one part of resin to one part of hardener.

The mixing process is usually done by pouring the hardener into the resin container and stirring until fully incorporated.

After mixing, the resin is typically left to cure for a certain period of time, which can vary depending on the specific product and environmental conditions.

This curing process can take anywhere from a few minutes to an hour, depending on the product's instructions.

Once cured, the Resion Hard 40 | 1L can be used for a variety of applications, including casting, coating, and bonding.

It's a versatile material that can be used to create a range of products, from decorative items to functional parts.

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To ensure you get the best results with your PU foam products, it's essential to follow the instructions carefully.

First, make sure to keep the temperature of the components constant at a minimum of 18ºC. This is crucial for obtaining comparable results.

When mixing the components, use a large mixer and set it to a speed of 1,500 rpm for batches of 5-10 kg. This will help prevent overdosing the foam in narrow cavities.

To prevent overdosing in narrow cavities, you may need to increase the amount of foam by up to 100%. This can help fill the cavity completely, but be aware that it may increase the density and pressure on the cavity walls.

Here are some general guidelines for mixing and applying the foam:

Manufacturing polyurethane foam is a fascinating process. It's the reaction of two key chemicals, a polyol and an isocyanate with water, which combines with other ingredients and a blowing agent to create the foam.

The foaming process begins instantly, resulting in a bubbly froth that forms quickly. This is similar to bread rising, and it's a key part of creating the foam.

The froth hardens, forming a slabstock bun of polyurethane foam ready for fabrication. This process happens in a matter of minutes.

Flame retardant additives can be introduced during this manufacturing process to meet various fire code standards.

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To ensure a successful project, it's essential to determine the required amount of PU foam accurately. This may involve an overdose of up to 100% in narrow cavities to completely fill the cavity.

The temperature of component A and B must be kept constant at a minimum of 18ºC. This is crucial for obtaining comparable results.

Before mixing, both components should be weighed or measured accurately. This step cannot be overstressed, as it directly affects the final product.

Mix component A and add component B to it. Use a large mixer, such as a large spiral mixer, and mix at a speed of 1,500 rpm for batches of 5-10 kg.

To help the foam adhere to the walls, wet the surface of small cavities using a brush, spray, or by tumbling the cavity. This simple step can make a big difference in the final result.

Place long, narrow shapes at an angle of 10-15º to fill them completely. This will ensure that the foam fills the cavity evenly and efficiently.

Make sure the temperature of the cavity is between 15-25ºC. This temperature range is ideal for the foam to set properly and achieve the desired consistency.

You can stock up on polyurethane foam in various densities, ranging from 1 to 6 pounds per cubic foot (PCF), making it easy to find the right fit for your needs.

New England Foam offers a range of colors, including pink, blue, and charcoal, to match your design requirements.

Polyurethane foam can be manufactured to provide varying degrees of comfort, support, and durability, making it a versatile material for different applications.

If you need more specific options, additional densities and custom colors are available upon request, including anti-static, conductive, and electrostatic dissipation (ESD) types of PU foam.