Polystyrene Foam vs Styrofoam: A Comprehensive Comparison

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Foam Packaging Material to Protect Content of Packages
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Polystyrene foam and Styrofoam are often used interchangeably, but they're not exactly the same thing.

Polystyrene foam is a type of plastic that's lightweight and insulating, commonly used for packaging and insulation.

Styrofoam, on the other hand, is a specific type of polystyrene foam that's known for its white color and is often used for cups, containers, and other disposable products.

In reality, Styrofoam is just a brand name owned by Dow Chemical, but it's become a generic term for this type of foam.

What Is Polystyrene Foam?

Polystyrene foam is a type of plastic material that's made from styrene monomers. It's a lightweight and rigid material that's often used for packaging and insulation.

Polystyrene foam is created through a process called extrusion, where the styrene monomers are melted and formed into a foam. This process can be done in various ways, including using a machine to blow air into the melted styrene to create bubbles.

Additional reading: Green Cell Foam

A Person Putting the Glasses in a Box Full of Polystyrene Foam
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The properties of polystyrene foam make it a popular choice for packaging, as it's easy to mold and shape into various forms. It's also a good insulator, which is why it's often used in coolers and cups to keep drinks hot or cold.

Polystyrene foam is also known for its affordability and durability. It can withstand scratches and dents, making it a great option for shipping fragile items.

On a similar theme: Pu Foam Machine

Styrofoam vs Polystyrene Foam

Styrofoam and polystyrene foam are often used interchangeably, but they have distinct differences. Styrofoam is a registered trademark of DuPont, made for construction and thermal insulation.

Polystyrene foam, on the other hand, is also made from polystyrene but has different properties and applications. It's commonly used in disposable cups, coolers, and packaging materials.

Expanded polystyrene (EPS) is a type of polystyrene foam that's available in various densities for insulation, construction, and craft applications. It's also used in buildings as an insulator and void filler.

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Key Differences Between

Credit: youtube.com, What Is The Difference Between Expanded Polystyrene EPS Foam and Styrofoam?

Styrofoam is a registered trademark of DuPont, and it's an extruded blue polystyrene foam made for construction and thermal insulation.

Expanded polystyrene, or EPS, is a white, inflexible material manufactured through the use of steam and pressure using organic elements, carbon, hydrogen, and oxygen, and does not contain chlorofluorocarbons.

Styrofoam is not commonly used for disposable cups, coolers, etc., unlike EPS, which is frequently seen in cooler boxes, fish packaging crates, protective containers for bottles of wine, moulded end caps and corners, box packaging, cups, and other foam packaging materials.

EPS foam is an excellent insulator, making it valuable in the construction industry for insulating walls, roofs, and foundations, whereas Styrofoam's insulation properties are not specified.

EPS foam is available in various densities for insulation, construction, craft applications, and more, whereas Styrofoam's availability in different densities is not mentioned.

Expanded polystyrene foam can be used to insulate any surface, including floors, due to its lower thermal conductivity and resistance to water, better strength.

Credit: youtube.com, EPS, XPS & Polyiso insulation | everything you need to know

Polystyrene foam, including EPS, can absorb shocks and vibrations, making it useful for protecting delicate items during shipping.

EPS foam begins to crumble even under light loads, making it less suitable for insulation of floors where pest control is not actively carried out.

Rodents love expanded polystyrene foam, they can make a whole network of tunnels in the insulation, reducing the thermal insulation capacity.

Styrofoam Construction Foam

STYROFOAM is a registered trademark of DuPont, covering a range of extruded polystyrene building products used for wall insulation, floor insulation, and roof insulation systems.

STYROFOAM is often generically used to describe expanded polystyrene foam products, but technically, it's a specific brand of foam used in construction.

Expanded polystyrene (EPS) foam is a lightweight, white, and rigid material similar to Styrofoam, commonly used in construction for insulation due to its excellent insulating properties.

EPS foam is also used in packaging and insulating applications because of its lightweight and shock-absorbing properties, making it useful for protecting delicate items during shipping.

Expand your knowledge: Washington State Styrofoam Ban

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STYROFOAM is not the same as the disposable foam products like coffee cups and cooler materials, which are not actually STYROFOAM products.

In construction, STYROFOAM is used to insulate walls, roofs, and foundations, taking advantage of its excellent insulating properties.

EPS foam can also absorb shocks and vibrations, making it useful for protecting delicate items during shipping.

The Maine legislature passed a statewide ban on certain expanded polystyrene foam products, including disposable polystyrene foam food service ware, to protect people and the environment.

This law bans the use of polystyrene foam food service ware in businesses and organizations that meet the definition of a food establishment, including restaurants, stores, and public and private schools.

The law has some exemptions, such as for foam coolers for processing or shipping seafood.

In the manufacture of insulation, polystyrene is used, which is a type of foam that expands due to heat, creating micropores that reduce its strength.

Polystyrene is often used to describe the first type of this material, which is pressless, and is used in the manufacture of insulation.

When choosing between STYROFOAM and EPS, it's essential to consider the specific requirements of your project, as both materials have different properties and uses.

Types of Polystyrene Foam

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Polystyrene foam is a versatile material with various types.

It's primarily used in construction for insulation purposes, making it valuable for wall, roof, and foundation insulation.

Polystyrene foam is also used in packaging due to its lightweight properties, which contribute to its popularity in this application.

This material is an excellent insulator and can absorb shocks and vibrations, making it useful for protecting delicate items during shipping.

It's also buoyant, often used in floatation devices and boating equipment.

Expanded

Expanded polystyrene foam, also known as EPS, is a type of polystyrene foam that's commonly used in everyday products. It's made by expanding polystyrene beads with steam and pressure to bond them together.

EPS is widely used in the packaging industry, with products like coolers, wine shippers, and molded end caps being made from it. These products are often used to protect fragile items during shipping.

EPS is also used in the construction industry for insulation and void fill, making it a versatile material.

Solid

Credit: youtube.com, XPS vs EPS Rigid Foam Insulation What's the Difference?

Solid polystyrene is a rigid and transparent plastic, often used in consumer and industrial applications. It's a popular choice for products that require clarity and ease of manufacturing.

One of the key characteristics of solid PS is its brittleness, making it less flexible compared to other plastics. This brittleness can make it prone to cracking or breaking under stress.

Solid PS is used in a variety of products, including disposable cutlery, CD cases, and optical lenses. Its clarity and ease of manufacturing make it an ideal material for these applications.

I've seen solid PS used in packaging materials, such as foam inserts and protective cases. Its rigidity and transparency make it a great choice for showcasing products or protecting them during shipping.

Physical Properties

Styrofoam, also known as EPS foam, is less dense than solid Polystyrene, making it lightweight and buoyant.

The lower density of EPS foam contributes to its unique characteristics, but it's worth noting that solid Polystyrene can be brittle.

Credit: youtube.com, STYROFOAM Brand Extruded Polystyrene Insulation vs. Expanded Polystyrene Insulation

Both materials are typically white and have a foamy texture, but solid Polystyrene can also be transparent.

Expanded polystyrene has a higher mechanical strength than foam, with the ability to withstand a pressure of 0.4-1 MPa and a bending load of about 0.25-0.5 MPa.

This higher strength allows for the creation of various products, such as ceiling tiles and skirting boards, from expanded polystyrene.

For another approach, see: High Impact Polystyrene

Mechanical Strength

Expanded polystyrene has a significant advantage over foam when it comes to mechanical strength. It can withstand a pressure of 0.4-1 MPa and a bending load of about 0.25-0.5 MPa.

Foam, on the other hand, has much lower strength indicators, with a pressure range of 0.05-0.2 MPa and a bending load of 0.07-0.2 MPa.

This means that if you need a heater that can withstand heavy loads, expanded polystyrene is a much better choice - it will last much longer.

Expanded polystyrene's high strength allows it to be used to make various products, such as ceiling tiles and skirting boards.

A unique perspective: Wide Load vs Oversize Load

Shrinkage Tendency

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Expanded polystyrene is a great choice for insulation because it practically doesn't shrink even after many years of use.

Shrinkage can be a big problem with insulation, causing gaps to form between sheets and reducing effectiveness.

This is why protecting Styrofoam with white UV-blocking plaster is recommended, especially if it's exposed to constant heating or sunlight.

It's worth noting that Styrofoam can deform slightly if exposed to heat, so it's essential to take precautions to prevent damage.

Uses and Applications

Polystyrene foam is incredibly versatile and has a wide range of applications. It's widely used in packaging materials like foam packaging peanuts, cushioning for fragile items, and protective packaging for electronics.

In construction, polystyrene foam boards are used for insulation in buildings to improve energy efficiency. This is especially important in colder climates where heat loss can be a significant issue.

Foam containers and cups made from polystyrene foam are also commonly used for takeout food and beverages due to their insulation properties. This keeps food hot and drinks cold for a longer period.

Common Uses of

Red Scotch Tape Inside a Box Full of Polystyrene
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Polystyrene is a versatile material with a range of applications.

Polystyrene foam boards are used for insulation in buildings to improve energy efficiency.

Foam containers and cups are used for takeout food and beverages due to their insulation properties.

Polystyrene foam is a popular choice for model building and crafting.

Why Is It Still Used?

Expanded polystyrene, or EPS, is still widely used today because of its excellent thermal and shock absorption performance. It's also lightweight and affordable, which makes it a great choice for shipping and storing goods.

EPS contains 98% air, making it profoundly lighter than its competitors, which is a major advantage for logistics. This unique composition also allows EPS to be produced using resources like water and raw materials efficiently.

Polystyrene packaging is used to protect a wide range of items, including electronics, fresh fish, fruits and vegetables, vaccines, and even human organs for transplant surgery. Its versatility is one reason it's remained a popular choice.

Group of Children Collecting Plastics
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EPS is considered a smart packaging choice because it's reliable, sustainable, and provides excellent insulation and shock absorption. This makes it a preferred material for many retailers.

Polystyrene packaging will still be used in some instances, such as protecting large appliances and electronics, until a suitable replacement is found. This is because it offers benefits that are hard to match with other materials.

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Environmental Impact and Regulations

Polystyrene foam and styrofoam have a significant environmental impact due to their non-biodegradable nature. They can take hundreds of years to decompose.

The production process of polystyrene foam involves the use of non-renewable resources such as petroleum and natural gas.

Polystyrene foam is not biodegradable and can contaminate soil and water sources if not disposed of properly.

Regulations are in place to limit the use of polystyrene foam in certain applications. In some countries, single-use polystyrene foam products are banned or restricted.

The EU has implemented a ban on the use of expanded polystyrene (EPS) in food packaging, effective from 2021.

Ban on Styrene Foam Food Containers

Credit: youtube.com, The decision to ban Styrofoam containers in Maryland isn't easy. Here's why

In Maine, a statewide ban on certain expanded polystyrene foam products was passed in 2019.

The ban prohibits the use of disposable polystyrene foam food service ware, including containers, bowls, plates, trays, cartons, cups, lids, sleeves, stirrers, and other items used to contain, transport, serve, or consume prepared foods.

Businesses and organizations that meet the definition of a food establishment can no longer use polystyrene foam food service ware.

This includes restaurants, stores, eating establishments, agricultural fairs, farmers' markets, food pantries, churches, community organizations, boarding homes, retirement homes, independent living places, nursing homes, and workplace cafes.

Most stores, food packing facilities, and home meal delivery businesses meet the definition of a food establishment.

There are some exemptions, such as for foam coolers used for processing or shipping seafood.

Definitions and exemptions are described in the guidance/FAQ fact sheet provided by the Department.

The law requires all businesses and organizations that meet the definition of a food establishment to stop using polystyrene foam food service ware.

Australia's Road Map to Phase Out Packaging

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Australia's National Road Map to phase out polystyrene packaging is underway, led by the Australian Packaging Covenant (APCO). This initiative aims to phase out environmentally unfriendly, single-use plastic packaging nationally.

The roadmap relies on the industry volunteering to participate, which environmentalists believe may make it difficult to achieve the National Packaging Targets by 2025. Retailers like Officeworks and Beacon Lighting have already made the switch to alternative packaging materials.

Some products can be dropped off at a StyroCycle recycling facility, including clean white polystyrene fruit and vegetable boxes, white EPS polystyrene beanbag fill, and uncontaminated expanded polystyrene from building and construction sites.

To recycle your clean expanded polystyrene packaging, visit StyroCycle's website to find a drop-off location near you.

Here are some examples of packaging that can be dropped off at StyroCycle:

Cost and Durability

Cost and durability are two important factors to consider when choosing between polystyrene foam and Styrofoam.

Styrofoam, made from EPS foam, is generally cost-effective to manufacture, making it a popular choice for affordable packaging and insulation solutions.

Solid Polystyrene, on the other hand, can be costlier to produce, which may impact the pricing of products that use it.

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Cost:

Bright red strawberries arranged neatly on a white foam tray, showcasing freshness and vibrant color.
Credit: pexels.com, Bright red strawberries arranged neatly on a white foam tray, showcasing freshness and vibrant color.

EPS foam is generally cost-effective to manufacture, making it widely used in affordable packaging and insulation solutions.

Styrofoam, which is made from EPS foam, is often used in disposable cups and take-out containers because it's inexpensive to produce.

Solid PS can be costlier to produce, which can affect the pricing of products that use it, such as certain types of packaging and insulation materials.

The cost difference between EPS foam and solid PS can be significant, impacting the overall budget for a project or product.

Durability

Styrofoam, or EPS foam, is surprisingly durable and resistant to moisture, making it a great choice for long-term use in various applications.

Solid Polystyrene, on the other hand, can be less durable due to its brittleness, especially when compared to EPS foam.

EPS foam's durability makes it suitable for a wide range of uses, from packaging to construction materials.

In contrast, Solid PS's brittleness can make it more prone to breaking or cracking over time.

This difference in durability is something to consider when choosing between these two materials for your project or application.

Insulation and Performance

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Expanded polystyrene is the clear winner when it comes to insulation, thanks to its low thermal conductivity of 0.028 W / m * K.

This makes it a top choice for insulating buildings and packaging materials, as it excels as an insulator due to its low thermal conductivity.

In fact, its thermal conductivity is one and a half times lower than that of foam plastic, making it a more effective insulator.

With high-quality insulation, the heat loss of a building using expanded polystyrene is significantly reduced, which can lead to lower energy bills and a more comfortable living space.

Solid polystyrene, on the other hand, offers some insulating properties, but it is not as effective as expanded polystyrene in this regard.

Frequently Asked Questions

What are the disadvantages of polystyrene foam?

Polystyrene foam has a low melting point, making it prone to deformation or melting when exposed to heat, and it also absorbs water, compromising its structural integrity. Additionally, its low R-value means it offers limited thermal insulation, making it less effective as a building material.

Nellie Kling

Copy Editor

Nellie Kling is a seasoned copy editor with a keen eye for detail and a passion for clear, concise writing. She has honed her skills over years of experience, ensuring that every article she touches is polished and engaging. Nellie's expertise shines through in her coverage of cruise line news, where she provides insightful and well-researched content that captivates her audience.

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