
When choosing a packaging pallet, the type of material used is a crucial decision. Wood pallets are a popular option due to their cost-effectiveness and durability.
Wood pallets can be made from various types of wood, including softwoods like pine and fir, and hardwoods like oak and maple. They are often treated with chemicals to resist pests and decay.
Plastic pallets are another option, offering a lightweight and easy-to-clean alternative. They are also resistant to moisture and can be made from recycled materials.
Metal pallets are a durable and long-lasting option, often used in high-traffic areas or for heavy loads.
Material Alternatives
If you're looking for a more sustainable packaging solution, consider paper pallets as an alternative to traditional wood pallets. Paper pallets can be made from 100% post-consumer recycled materials.
They're also reusable and recyclable, reducing waste and the environmental impact of packaging. Paper pallets are free of pest infestation, which can be a major concern with wood pallets.
One of the main benefits of paper pallets is their reduced weight, which can save you money on shipping and handling costs. In fact, paper pallets weigh in at just 105 lbs compared to 525 lbs for wood pallets.
Their compact size is another advantage, measuring just 30 inches tall compared to 72 inches for wood pallets.
Here are some key stats to consider when deciding between paper and wood pallets:
Paper pallets also eliminate the need for chemical treatment, which is often required for wood pallets to prevent pest infestation.
Packaging Options
Paper pallets are a great option for one-way shipping applications due to their ISPM-15 compliance and sanitation properties.
They're also very light, making them easy to handle and transport. Paper pallets are 100% recyclable, which is a big plus for companies looking to reduce their environmental impact.
If you're looking for customization options, paper pallets can be easily tailored to a variety of sizes and styles.
Here are some of the key benefits of paper pallets:
- ISPM-15 compliance
- Sanitation
- Light weight
- 100% recyclable
Customize Your Individual Solutions

You can design industrial pallet packaging systems to fit your unique needs, making it a flexible and cost-efficient packaging solution.
Our team of experts can help identify the best options for your company, taking into account different industries and budgets.
We offer a wide variety of options, including new wood, recycled, reconditioned, and remanufactured pallets.
Our experts can answer your questions about many sizes and types of pallets.
You can branch out to offer customers corrugated cardboard, plastic, or wood fiber pallets, each with its own strengths.
Some of the materials we use include honeycomb, a durable and high-strength packaging material made from custom-engineered kraft paper.
Here are some of the key benefits of honeycomb:
- Honeycomb is stronger than corrugated cardboard
- Honeycomb is less expensive than wood
- Honeycomb provides excellent shock resistance
We also use other materials like Lightweight Multi-Wall™ Materials, PDM™ Custom Foam Packaging, and Engineered for Strength: Reddi-Pac™ Multi-Layer Design.
Packaging Features
Paper pallets are designed to be more cost-effective than traditional wood pallets, thanks to their lighter weight and unique design.
Their lighter weight makes them easier to handle, reducing labor costs in the warehouse and during distribution.
Paper pallets are also designed to fit loads that don't conform well to standard pallet sizes and shapes, making them a great option for businesses with irregularly shaped products.
Here are some key benefits of paper pallets:
- Easier to handle due to no splinters or nails
- More cost-effective due to lighter weight and unique design
- Specialty shapes and sizes available for irregularly shaped products
Features and Benefits
Paper pallets are a game-changer for warehouse efficiency. They're free from splinters and don't use nails in their construction, making them easier to handle.
Their lighter weight is a significant advantage, reducing the strain on warehouse workers and minimizing the risk of injury. This also makes them more cost-effective in the long run.
Paper pallets come in specialty shapes and sizes, designed to fit loads that don't conform to standard pallet sizes. They're customized using different components, pads, pressure-sensitive adhesive (PSA), and unique die-cuts.
Their unique design allows for one-way shipping, eliminating the need for return trips and further reducing costs. This is a major advantage for businesses looking to streamline their logistics.
Four-Way
Four-way pallets offer maximum flexibility within a distribution or storage environment.
They provide for better utilization in transit, making them an economical alternative to custom pallets.
In fact, four-way pallets are a cost-effective solution that can help reduce waste and optimize your packaging process.
This type of pallet allows for easy stacking and movement, which can help streamline your operations and save you time and money.
Two-Way
Two-way pallets are a cost-effective option for applications where forklift entry is only necessary from one side.
They're a durable choice, designed to withstand regular use and handling.
2-way pallets are less expensive than customized options, making them a practical choice for businesses on a budget.
Strap and Strapping
Strap and Strapping is a crucial part of packaging, ensuring products on pallets hold together during packing and shipment.
Strapping can be made of steel, poly, or nylon, providing flexibility in choice.
Pioneer offers a range of strapping options, including the ErgoStrap Pallet Strapping system.
Strapping tools, such as sealers, buckles, and strapping carts, are also available to complete the job.
Shrink

Shrink packaging is a reliable way to protect products during storage and transport. MSK shrink packaging machines ensure a tight grip on the pallet to prevent shifting or damage.
The heating process in shrink packaging lines is carefully controlled to be safe and energy-efficient. This helps minimize waste and reduce costs.
Shrink packaging machines can provide complete protection for products, from the initial packaging to the final delivery. This level of protection is especially important for fragile or sensitive items.
Packaging Types
There are several types of packaging used for pallets, including corrugated boxes, wooden crates, and plastic containers.
Corrugated boxes are a popular choice due to their affordability and versatility.
Plastic containers are often used for perishable items, such as food and pharmaceuticals, because they provide a moisture-free environment.
Most Common Technique
The most common technique used in packaging is the pallet wrapper, which involves wrapping a pallet with stretchable film to enclose the goods tightly. This method is widely used due to its low purchase price.
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Many companies have opted for pallet wrappers, and there are two types of stretch wrappers. One type uses a rotating arm to move around the packaged goods, while the other uses a rotating turntable to rotate the pallet and the items on it.
Both machines use a roll of film that is fixed in position, and the stretchable film is wrapped around the packaged goods on the pallet. However, the products are only fixed in the horizontal axis by the wrapping machines.
The pallet wrapper is more suitable for comparatively light goods and not suitable for heavy and sharp-edged goods such as bricks.
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Round
Round packaging is a great option for shipping items that need to be transported on their side, such as fabric.
Round pallets are specifically designed for this purpose and can accommodate items that are cylindrical in shape.
These pallets are ideal for shipping items that need to be stacked on top of each other, making them a space-saving solution.
They're also perfect for shipping items that are fragile or delicate, as they can be easily wrapped and secured in place.
Low Profile
Low profile pallets are a great option for shipping heavy loads because they can support a lot of weight, but they're also shorter and lighter than standard pallets.
This makes them ideal for businesses that need to ship a lot of product with less storage space.
Packaging Materials
Corrugated pallets are excellent for heavy loads and can withstand rigorous shipping and warehouse environments.
Paper pallets are a great option for one-way shipping applications and can be easily customized to various sizes and styles. They're also 100% recyclable and valued for their sanitation and light weight.
Plastic pallets are a safe choice for transporting products that must remain dry, such as paper products, cement, and wooden products. They naturally maintain dry and bacteria-free conditions, making them an attractive option for industries with closed-loop warehouse environments.
Packaging Materials
Wood pallets are no longer the only option for shipping and storage. A lightweight wooden pallet solution is ideal for one-way shipping applications.
Wood fiber pallets are made from recycled materials, which are normally wood waste that has been pulped, treated, and processed to create hard-wearing structures. They are sterilized during manufacturing using high pressure and high temperatures.
Corrugated cardboard pallets are a great alternative to traditional pallets, offering a more cost-effective and lightweight option. This patented design by CorrLoc is excellent for shipping and warehouse environments.
Corrugated pallets are also excellent for heavy loads, holding up well in rigorous shipping and warehouse environments. They are a reliable choice for companies looking for a sturdy packaging solution.
Paper Options
Paper pallets are a fantastic option for packaging, and for good reason. They're 100% recyclable, which is amazing for the environment.
One of the biggest advantages of paper pallets is their lightweight design, weighing in at just 105 lbs compared to 525 lbs for wood pallets.
Paper pallets are also incredibly versatile, with the ability to be customized to a variety of sizes and styles. They're perfect for one-way shipping applications and can be easily reused.
Here are some benefits of paper pallets in a nutshell:
- ISPM-15 compliant
- Sanitation-friendly
- Lightweight
- 100% recyclable
Corrugated cardboard pallets are another great option, offering a patented design that's both environmentally friendly and cost-effective. They're a great choice for companies looking to reduce their carbon footprint.
Plastic
Plastic is a popular packaging material due to its ability to maintain dry and bacteria-free conditions, making it a safe choice for transporting products that must remain dry.
Industries such as automotive, dairy, beverage, and pharmaceutical frequently use plastic pallets in their closed-loop warehouse environments.
Plastic pallets do not absorb humidity, which is especially important for products like paper products, cement, and wooden products that require a dry environment.
Sustainable and Efficient Solutions
The stretch hood offers many advantages, including high load stability and excellent display qualities. This makes it perfect for showcasing products in a sales area.
The stretch hood is made of LDPE (Low Density Polyethylene) and is stretched by the packaging machine to create a fully automatic process. This process is very transparent and allows barcodes underneath to be read without any problems.
The pallet cover used by the stretch hood is recyclable and needs less and thinner material than previous procedures. This reduces the impact on the environment and makes it a more sustainable solution.
With the stretch hood, packaging for transport is done in a single layer and is accurate to the centimetre due to its fully automatic pallet recognition function. This means that only the length of film that is actually required is used.
Here are some benefits of using a stretch hood:
- High load stability
- Excellent display qualities
- Protection against environmental impacts and interference
- Low power and film use
- Fully automatic pallet and package recognition
- Film length automatically calculated using ultrasound
The stretch hood also offers flexibility and load stability in one, allowing different product sizes to be packaged on the same pallet.
Industry and Application
Packaging pallets are used in various industries, but one sector that relies heavily on them is the beverage industry. MSK wrapping machines pack a wide range of beverage products for transport on pallets.
The beverage industry requires flexible and cost-efficient packaging solutions, which MSK wrapping machines provide. Shrink wrapping and stretch hooding offer a high level of safety and protection from moisture for the packaged products.
Beverage Industry
The beverage industry relies heavily on efficient packaging systems to ensure products arrive at their destination safely and effectively.
MSK wrapping machines are a great example of this, capable of packing a wide range of beverage products for transport on pallets in a flexible and cost-efficient manner.
Shrink wrapping machines offer a high level of safety and protection from moisture for packaged products.
Stretch Hooding provides an additional layer of protection and a good advertising effect for the packaged products.
This is particularly important for products like beverages that are sensitive to moisture and require extra care during transportation.
Chemical Industry
The chemical industry has unique packaging needs due to the high demands of load stability, especially when stacking containers on pallets.
Chemical products require specialized packaging systems to prevent damage and ensure safe transportation.
Hood stretching is one such procedure that provides excellent load stability, but it's not the only solution.
Shrink wrapping is another method that's often used in the chemical industry, as it offers a secure and compact way to package products.
In the chemical industry, packaging systems must be designed to prevent chemical reactions or spills during transportation.
Chemical products can be hazardous, so it's essential to choose a packaging system that prioritizes safety above all else.
Logistics and Management

In logistics centers, packaging lines are designed to handle unique pallet loads with high flexibility and performance. MSK packaging lines ensure efficient load securing for picked goods pallets.
Theft-proof packaging is a must in logistics centers, and shrink packaging is a reliable solution. It provides a tight seal around the goods, preventing tampering and damage during transportation.
Logistics Centers
Logistics centers are the backbone of any supply chain, and ensuring efficient operations is crucial. MSK packaging lines offer high flexibility and performance, making them ideal for logistics centers.
In logistics centers, no two pallet loads are alike, which is where MSK packaging lines come in - they ensure efficient, theft-proof load securing for picked goods pallet.
Automating palletizing processes can save time and effort in logistics centers. Pioneer's automated palletizing systems can be configured to accommodate a facility's specific needs.
These systems can pick products, insert slip sheets, and palletize, all while optimizing pallet configurations to avoid changeover delays. Plus, automatizing creates better-balanced pallets with a more even weight distribution, reducing damage during shipping.
ErgoPack's pallet strapping machines eliminate the need for manual strapping, reducing the risk of injury and improving productivity. A single operator can use these machines, which roll in front of a pallet and use a mechanical arm to strap it securely.
For another approach, see: Palletizing for Bags
Guide Below Is For

The Guide Below Is For packaging pallets, which is a crucial step in logistics and management.
To start, make sure you're using a Euro Pallet or a UK Pallet, as these are the only types of pallets that can be handled by carriers within the UK.
Here are some key things to consider when choosing a pallet:
- Euro Pallet
- UK Pallet
It's also essential to ensure the pallet you're using is a 4-way pallet, which can be easily handled by a pump-truck.
If you're shipping to certain countries, you may need to use heat-treated pallets, so be sure to check with your carrier before packaging your goods.
When packaging your items, use heavy-duty cardboard boxes that are identified by the number of ply (Triple ply is a good option).
To ensure stability, keep the heavier items on the base of the pallet and delicate items towards the centre.
The shrinkwrap process is also critical, so start by tying a knot in one corner of the pallet base and walking and wrapping the pallet base 3 times over before moving upwards.
Remember to keep the shrinkwrap taught as you walk and cap off the pallet with shrinkwrap before attaching the label.
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Products and Services
We offer a range of products and services to meet your packaging needs. Our industrial pallet packaging systems are designed to be flexible and cost-efficient.
Our packaging solutions are tailored to your specific requirements, whether you have varied pallet loads or not. We take the time to understand your needs and create a customized solution.
We can design and implement a system that meets your unique needs. This ensures that your packaging process is efficient and effective.
Our individual packaging solutions allow for flexibility in your packaging process. This means you can adapt to changing needs and requirements without disruption.
With our expertise, you can rest assured that your packaging system is designed to meet your specific needs.
Frequently Asked Questions
What is the best way to pack a pallet?
To pack a pallet efficiently, arrange boxes close to the edges, filling in gaps to maximize space and stability. This setup makes strapping and stacking easier, ensuring a secure and compact load.
What is a pallet in packaging?
A pallet is a portable, flat platform used to carry and store goods. It's a crucial logistics tool for efficient transportation and storage of products.
What are the three types of pallets?
There are three main types of pallets: Block Pallets, Decked Pallets, and Double-Bridge Pallets, each with unique features and designs. Learn more about their characteristics and uses to choose the right one for your needs.
Sources
- https://www.signode.com/en-us/productslist/paper-pallets/
- https://pioneerchicago.com/markets/pallets/
- https://www.beumergroup.com/products-systems/packaging-technology/pallet-packaging/
- https://www.pallet2ship.co.uk/logistics-101/packaging-advice/
- https://www.mskcovertech.com/solutions/packaging-systems/
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