Order Picking Trolleys for Improved Warehouse Productivity

Investing in order picking trolleys can significantly boost warehouse productivity, as they allow staff to efficiently transport goods from storage to packing stations.

Studies have shown that order picking trolleys can increase picking speeds by up to 30%.

With a well-designed order picking trolley system, warehouses can reduce errors and improve overall order accuracy.

In fact, a well-optimized order picking trolley system can reduce errors by up to 25%.

The design of an order picking trolley is crucial for its functionality and durability. The chassis is made of square tube with a non-slip wooden support, providing a stable base.

The side sections are made from square tube frames with wire mesh, inserted into the chassis and screwed into place. This design allows for easy access to stored items.

Wooden shelves can be screwed into place at different heights, giving you flexibility in how you organize your items.

The robust structure of the KT4 order picking trolley is designed to handle heavy loads. It can support a load capacity of up to 600 kg.

The trolley's modular design allows for customization of shelves and accessories to suit different warehouse requirements. This flexibility is especially useful in warehouses with varying storage needs.

One key feature of the trolley's design is its load capacity per shelf, which is up to 150 kg. This is a significant advantage in warehouses where heavy goods need to be stored and transported.

The trolley's structure is comprised of a chassis made of square tube with a non-slip wooden support. This provides a stable base for the shelves and accessories.

Here are the key specifications of the trolley's robust structure:

The basic model is a sturdy and versatile option for a storage unit. It features a chassis made of square tube with a non-slip wooden support.

The side sections are made from a square tube frame with wire mesh, providing a secure and ventilated space. This frame is inserted into the chassis and screwed into place.

Wooden shelves can be easily attached to the unit, giving you plenty of space to store your belongings. The shelves can be screwed in for added stability.

The castors on this model are designed for easy mobility, with 2 fixed castors and 2 swivel castors that are 160 mm in diameter. You can also choose to add a brake or central brake for extra safety.

The surface finish is a high-gloss galvanised coating that adds a touch of style to the unit. This coating also provides a durable and long-lasting finish.

The basic model is available in two heights, 1,650 or 1,850 mm, giving you the flexibility to choose the size that best suits your needs.

The order picking trolley is a high-quality tool designed to make your job easier. It's made with a steel frame that's powder-coated blue, giving it a durable and long-lasting finish.

This trolley is perfect for transporting stock around the store or warehouse, and it's rated to hold a maximum weight of 220kg. That's a lot of heavy items!

The trolley comes with 4 x swivel castor wheels, making it easy to maneuver and move around. I've seen these wheels in action, and they really do make a big difference.

Here are the key features of this order picking trolley:

The dimensions of the trolley are quite impressive, measuring 700mm L x 425mm W x 930mm H, excluding the handle. That's a big, sturdy frame that can hold a lot of weight.

Choosing the right picking trolley for your warehouse is crucial for efficient order picking. It's essential to consider the load capacity, as a trolley that can't handle the heaviest items can damage equipment and harm workers.

A trolley's wheel type and material can greatly impact its performance. Rubber wheels are suitable for uneven floors, while steel wheels are best for harsh surfaces. Nylon wheels perform well on smooth surfaces.

When selecting a trolley, ergonomics should also be a top priority. A trolley with a comfortable handle and good grip can reduce strain on the body, increasing productivity and allowing workers to work for long hours without discomfort.

Here are some key factors to consider when choosing a picking trolley:

The Two Tier Steel Basket trolley is a versatile and practical solution for warehouse operations. It's available in various sizes to fit any space.

You can customize the size and layout of the trolley to suit your needs. This means you can change the platform size to hold different loads, adjust the height of the shelves to store items of varied sizes, and even customize the wheel system for durability on different surfaces.

Customizing the material of the trolley is also an option. For example, you can choose steel for high-strength applications, stainless steel for industries prone to rust, or aluminum for light, mobile use.

The Two Tier Steel Basket trolley can be finished in various colors to match your brand or logo. This can help identify the trolley in the working area or make it more reflective. You can also add a powder coating for durability or an anti-slip surface for safety.

Some Two Tier Steel Basket trolleys come with mobility features like swivel wheels with locking mechanisms for stability, fixed wheels for easy control, or bumpers to protect walls and equipment.

Here are some common accessories you can add to a Two Tier Steel Basket trolley:

Warehouse types vary in structure and usage, making them ideal for specific warehouse needs. Single-sided picking trolleys are great for narrow aisles and provide easy access to items, making them suitable for light stock picking in warehouses or retail.

Double-sided picking trolleys are useful in warehouses with heavy stock, allowing employees to pick items from either side while moving to the next aisle, increasing efficiency in high-demand areas.

Caged picking trolleys are a must in warehouses storing tools, electronics, or any easily breakable items, as the cage adds safety and ensures items do not fall off during transport.

Basket trolleys are flexible enough to handle various small goods, especially in retail or light manufacturing warehouses, with an open design that allows for easy visibility and access to items.

Platform trolleys are great for bulky items, with a flat base that's perfect for carrying heavy loads that need moving from one location to another.

Here are the main types of warehouse picking trolleys and their ideal uses:

Retail stores rely heavily on picking trolleys to manage inventory safely and effectively. They assist staff in picking stock and organizing goods for display.

In e-commerce fulfillment centers, trolleys are vital for collecting items indicated on order sheets and transporting them quickly to packing stations. This reduces order-filling time, ensuring prompt shipments to buyers.

The manufacturing industry also uses picking trolleys to convey raw materials and components within facilities. This ensures needed items reach production lines in time, minimizing delays and increasing productivity.

Caged trolleys are suitable for transporting fragile or sensitive materials such as medicines in the pharmaceutical and healthcare sector. This ensures security as well as safety.

In the food and beverage industry, durable picking trolleys made of stainless steel are used to transfer raw and finished products through various production stages. These trolleys ensure compliance with hygiene standards.

Here are some examples of businesses that use picking trolleys:

Choosing the right picking trolley for your warehouse is crucial for efficient operations. Load capacity is a top priority, as you want a trolley that can handle the heaviest items without damaging equipment or putting workers at risk.

Too much weight on a trolley can cause damage and harm workers, so choose one with a load limit that exceeds the heaviest items you'll be moving.

The type of wheels on your trolley is also essential. Rubber wheels are great for uneven floors, while steel wheels are better suited for harsh surfaces. Nylon wheels, on the other hand, perform well on smooth surfaces.

Ergonomics play a significant role in picking trolley selection. Look for trolleys with comfortable handles and good hand grips to reduce strain on workers' bodies.

Consider a trolley with customization potential, especially if your warehouse operations are dynamic. This will allow you to adjust the platform size or material as needed to accommodate changing inventory systems.

Here are some key factors to keep in mind when selecting a picking trolley:

By considering these factors, you can choose a picking trolley that meets your warehouse needs and ensures efficient operations.

Picking trolleys are not hard to care for, as long as you clean them regularly to keep the wheels and moving parts working.

Cleaning is a must to prevent damage to the wheels and moving parts. Cleaning will also help extend the lifespan of your trolley.

To keep your wheels in good condition, check them for damage and add some oil now and then. This will keep them running smoothly and prevent any wear and tear.

By following these simple maintenance tips, you can ensure your picking trolley remains in good condition and continues to perform well.

Order picking and process are crucial aspects of using an order picking trolley. Pick-by-Cart is a picking method that's ideal for Multi-Order-Picking.

The picking process involves guiding the picker through the warehouse in a route-optimized manner, allowing them to pick several orders at the same time. This significantly speeds up the picking process.

Pick-by-Cart uses a mobile Pick-to-Light system permanently installed on the picking trolley, enabling the picker to receive visual guidance on which items to pick.

We have a wide range of order picking trolleys to suit your needs, including the 2 Tier Steel Single Basket Trolley that can be ordered online and delivered Australia wide.

These trolleys provide an easy and versatile solution to manual handling problems, making them a great option for offices with multiple locations.

We have offices in Sydney, Melbourne, and Brisbane, and our order picking trolleys are available for you to choose from, offering a huge range of options to suit your specific needs.

Our order picking trolleys can be ordered online and delivered Australia wide, making it convenient to get the right equipment for your business.

The Process is where things get interesting. At Pick-by-Cart, the picking process is similar to other methods, but with a key difference: the docking at the picking trolley is omitted.

Pick-by-Cart is a picking method that uses a mobile Pick-to-Light system on a picking trolley, making it ideal for Multi-Order-Picking. The picker is guided through the warehouse in a route-optimized manner, picking several orders at the same time.

The picker's goal is to pick several orders in one pass, which significantly speeds up the picking process. This is especially true with the shelf trolley, which is best suited for Multi-Order-Picking.

The path-optimized control system enables the entire order picking trolley to be completed in a single pass. This is a game-changer for efficiency, allowing pickers to complete their tasks quickly and accurately.

With Pick-by-Cart, the correct and fast distribution of articles to several order compartments is ensured, making it a reliable choice for order picking.

Pick-by-Cart and Pick-by-Frame are two different methods used in order picking, but they share a similar process. The major difference lies in the distribution of work steps in the warehouse.

With Pick-by-Cart, employees always keep their trolley at work and carry out the entire process themselves. The number of pickers and picking trolleys in the warehouse is the same.

Pick-by-Frame, on the other hand, is used when several employees are involved in preparation, picking, and packing. The frame is only used for picking, and the supporting technology is mounted on a separately moving frame with Pick-to-Light and rechargeable batteries.

In a Pick-by-Frame system, the same picking trolley can be processed by several employees in different aisles or on different floors. The number of frames to picking trolleys should be more than 1:2.

The number of frames and order pickers are the same in a Pick-by-Frame system.

Picking trolleys can be modified in size to fit any smaller or larger space. This ensures they work efficiently and last longer.

The platform size can be changed to hold different loads, and the height of shelves can be adjusted to store items of varied sizes. This flexibility is especially useful in warehouses with unique storage needs.

Trolleys can be customized in various materials depending on demand. For example, steel trolleys with high strength are ideal in industries that deal with chemicals or large weights, while stainless steel is suitable for industries such as food or medicine prone to rust.

Some common material options include:

Customization options can also enhance mobility in picking applications. Some features include making swivel wheels with locking mechanisms for stability when required. Fixed wheels allow easy control and direction, while bumpers can be added to protect walls and other equipment while moving items around.

When you need to upgrade your existing trolley, you can choose from a variety of add-on products that will make your life easier. These products can be tailored to fit your specific needs and can be easily integrated into your existing setup.

Some popular options include small shopping basket trollies that can hold a substantial amount of product, ideal for smaller aisles and convenience stores. These trollies can fit 3 x 28L baskets (sold separately) and can be ordered in bulk for better freight costs.

You can also consider custom displays designed to carry large and heavy loads, perfect for stores that need to move heavy stock around. These displays are heavy-duty and can support up to 250kg.

Another option is the shopping trolley with a foldable top basket, ideal for hardware, liquor stores, or garden nurseries. This trolley is perfect for stores that need to move stock around and can be ordered in bulk for better freight costs.

Here are some examples of add-on products you can consider:

These products can help you upgrade your existing trolley and make your life easier. By choosing the right add-on products, you can increase efficiency and productivity in your store.

Before placing a pre-order, it's essential to check the product's availability and shipping schedule. This ensures you receive your order on time.

Research the product's features and specifications to ensure it meets your needs. A clear understanding of the product's capabilities will help you make an informed decision.

Verify the pre-order deadline and payment terms to avoid any last-minute surprises. Make sure you understand the refund and cancellation policies as well.

Consider purchasing a protection plan or warranty to safeguard your investment. This can provide peace of mind and protect against potential damage or defects.

Double-check your order details, including the product's model number, color, and quantity. This will prevent any errors or misunderstandings during the ordering process.

You can modify picking trolleys in warehouses to make them work better, last longer, or fit any space.

Size and layout customizations allow you to change the platform size, height of shelves, and wheel systems to fit different loads and spaces.

Material options include steel for industries that deal with chemicals or large weights, stainless steel for food or medicine, and aluminum for light, mobile use.

Trolleys can be painted or finished in colors to match a client's logo or brand, with bright colors helping to identify them easily within the working area.

Customization options for mobility features include swivel wheels with locking mechanisms, fixed wheels, and bumpers to protect walls and other equipment.

You can also add additional accessories like baskets, dividers, and bins to help organize items on the trolley.

Here are some common customization options for picking trolleys:

These customization options can help you create a picking trolley that meets your specific warehouse needs and increases efficiency when handling products.

Choosing the right order picking trolley for your warehouse can be a daunting task, but it's essential to consider a few key factors to ensure you get the best one for your operations.

The load capacity of a picking trolley is crucial, as it determines how much weight it can carry. Too much weight can damage equipment and harm workers, so choose a trolley whose load limit exceeds the heaviest items you'll be moving.

When it comes to wheel type and material, rubber wheels are great for uneven floors as they offer resistance and strength, while steel wheels are better suited for harsh surfaces. Nylon wheels, on the other hand, perform well on smooth surfaces.

Ergonomics is also a vital consideration, as a comfortable trolley can reduce strain on the body and increase productivity. Look for trolleys with handles that bend less and good hand grips to minimize stress on the back and hands.

Customization potential is also important, especially in dynamic warehouses. Consider trolleys that can be easily adjusted to accommodate changing inventory systems.

The space and aisle dimensions of a picking trolley are also crucial, as they determine how much space it occupies and whether it can fit through aisles. Make sure to choose a trolley that fits within the available spaces in your warehouse.

The construction materials used in a picking trolley can impact its lifespan and durability. For example, lightweight aluminum trolleys are more mobile than others, while steel trolleys are more robust and ideal for hostile environments.

Here are some key factors to consider when choosing a picking trolley: