
Clamshell blister packs are a versatile packaging solution that can be used in various industries. They are ideal for protecting fragile or sensitive items.
In the electronics industry, clamshell blister packs are used to package small components such as batteries, USB drives, and memory cards. This helps prevent damage during shipping and storage.
Clamshell blister packs are also used in the pharmaceutical industry to package pills, capsules, and tablets. They provide a secure and tamper-evident seal, which is essential for medical products.
Their compact design makes them perfect for use in the automotive industry to package small parts such as air fresheners, keychains, and other accessories.
Package Options
Clamshell blister pack packaging offers a range of options to suit different product needs.
Face seal blister is a popular choice for products requiring high visibility while being securely packaged, sealing a clear plastic blister onto the front face of a blister card.
There are also more unique designs available, such as the mock clamshell, which offers the advantages of a clamshell but with the added benefit of using a trapped blister card, customizable with your branding and product information.
Here are some of the key types of clamshell packages and blister packages:
- Face seal blister
- Mock clamshell
- Trapped blister
- Full card blister
- Custom designs
These options can be tailored exactly to your specifications, ensuring your product stands out on crowded shelves.
Types of Packages

When choosing a package, you have several options to consider. Clamshell heat sealing is a great way to ensure products are securely enclosed and protected from external factors.
Clamshell heat sealing involves sealing the product in a clear plastic shell that provides robust protection. Face seal blister packaging is another popular choice, where a clear plastic blister is sealed onto the front face of a blister card, making it ideal for products that require high visibility while being securely packaged.
Face seal blister packaging offers a clear view of the product, making it perfect for showcasing products. Mock clamshell packaging is a unique design that offers the advantages of a clamshell with the added benefit of using a trapped blister card.
Trapped blister packaging is a two-part method where the blister is "trapped" between two pieces of card, providing additional surface for branding while keeping the product the center of attention. Full card blister packaging encases the product completely with a blister and then seals it onto a full card, maximizing both protection and display areas.
Here are some common types of clamshell and blister packages:
- Face seal blister
- Mock clamshell
- Trapped blister
- Full card blister
Custom designs are also an option, where our team can create bespoke clamshell and blister packaging tailored to your specifications.
Disposable Custom Clear Plastic with Insert Card

Disposable custom clear plastic with insert card is a popular package option for businesses. It's a great way to showcase products and make a strong impression on customers.
The clear plastic allows the product to be visible from the outside, making it perfect for showcasing items like jewelry, cosmetics, and electronics. This type of packaging is also often used for promotional items like brochures and catalogs.
One of the advantages of disposable custom clear plastic with insert card is that it's a cost-effective option. It's also a great way to make a big impact without breaking the bank.
Series Comparison
When comparing package options, it's essential to consider the production capacity and flexibility of each series. The PHS Series Semi-Automatic Rotary can handle medium to high volume production of plastic to plastic products.
The PHS Series Semi-Automatic Rotary has a nominal sealing area of 14” x 18” or 18” x 24“, making it suitable for various product sizes.

Here's a comparison of the three series in terms of their production capabilities:
The PHS Series Semi-Automatic Rotary can have 1 to 5 open loading stations, which is less than the PHSA Series Fully Automatic Rotary with 2 open loading stations.
Benefits and Features
A clamshell blister pack is a convenient and protective way to store and display your products.
It has a compact design that makes it easy to store in small spaces.
The clamshell blister pack is made of a clear plastic or PVC material that allows for visibility of the product inside.
The pack is designed to be easy to open and close, with a simple snap or push mechanism.
This design makes it easy to access the product inside, even with one hand.
The clamshell blister pack is also a great way to display products in a retail setting, as it provides a clear view of the product from all sides.
For Every Industry

Clamshell blister packs can be used for a wide range of industries, including retail and club store packaging for OTC drugs.
The blister packaging market is growing, offering many benefits such as excellent product visibility to the consumer.
Clamshell blister packs provide a clear design that allows for a great space on the blister card for marketing, product detail, drug facts, and features.
Tampered evidence is easily identifiable with blister packaging, making it a secure option.
Trapped blister packs and full clamshells offer very high security and tamper evidence.
The plastic thermoform can easily be removed from the paperboard, allowing for recycling in most blister applications.
Design and Support
Our design and support team works closely with you to optimize your clamshell blister pack design for maximum effectiveness. They'll review your existing design to suggest improvements for efficiency, manufacturability, and sustainability.
Our packaging engineers will also help you select the right film gauge to balance cost and protection, and provide 3D renderings and prototypes in days, not weeks. This ensures that your product is showcased in the best possible way.
Here are some key benefits of our design and support services:
- Optimized cavity depth and flange width for strength and ease of sealing
- Right film gauge selection to balance cost and protection
- 3D renderings and prototypes in days, not weeks
Design Support

Our team at Praxis Packaging is dedicated to helping you bring your product to life through expert design support. We understand that every product is unique, and that's why we offer a range of design services to ensure your packaging stands out on the shelf.
We work closely with your team to optimize cavity depth and flange width for strength and ease of sealing, select the right film gauge to balance cost and protection, and provide 3D renderings and prototypes in days, not weeks.
Our packaging engineers are skilled at reviewing existing designs for efficiency, manufacturability, and sustainability improvements – all at no extra charge. This means you can rest assured that your packaging is not only visually appealing but also functional and environmentally friendly.
We're committed to delivering top-notch design support that meets your specific needs. Whether you're looking to create a custom clamshell or blister package, our team is here to help. With our expertise, you can trust that your product will shine on the shelf and capture customer attention.
Here are some of the ways we can support your design needs:
- Optimize cavity depth and flange width for strength and ease of sealing
- Select the right film gauge to balance cost and protection
- Provide 3D renderings and prototypes in days, not weeks
- Review existing designs for efficiency, manufacturability, and sustainability improvements
Patent Pending Hot/Cold Process
Starview's machines feature a Patent Pending Hot/Cold process, which is a game-changer for packaging applications.
This innovative process allows for a wide range of packaging styles, including Plastic-to-Plastic Clamshell sealing.
The PHS Series rotary type Clamshell and Blister sealers from Starview are designed for medium to higher volume production requirements.
These machines can be used for various applications, such as conventional carded blisters, full face blisters, and half-clamshell styles.
Tyvek, foils, and other heat sealable lidstock can also be used with these machines.
Speak with Our Expert Team about Our Package Solutions
Our expert team is eager to listen and understand your packaging needs. We're passionate about creating tailor-made solutions that resonate with your brand ethos and product uniqueness.
At Praxis, we believe the perfect packaging is possible. We design clamshell and blister packages that safeguard your product and elevate its presence on the shelf.
Our team is equipped with industry insights and a passion for innovation, ensuring your products thrive once they hit the market. We're committed to helping you find the right solution for your product.
Contact us today to learn more about our clamshell and blister package options and find the perfect fit for your brand.
Frequently Asked Questions
What is blister clamshell packaging?
Clamshell packaging is a type of blister packaging that has a plastic back hinged to the front, allowing it to stand upright or be hung from racks. It's a compact and space-saving design commonly used for displaying products on shop shelves.
Sources
- https://www.praxispackaging.com/secondary-packaging/clam-shell-blistering/
- https://www.shilohplastics.com.au/clamshell/
- https://www.starviewpackaging.com/clamshell-sealers.html
- https://www.omnipackagingsolutions.com/blister-pack-packaging/
- https://www.polytranspack.com/disposable-custom-clear-cheap-plastic-blister-clamshell-packaging-with-insert-card_p126.html
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