
Pilot car operations require a high level of attention to detail to ensure safe movement of oversized loads.
Pilot cars are typically equipped with safety features such as spotlights and warning flags to alert other drivers of the approaching load.
The pilot car driver's primary responsibility is to communicate with the load driver and escort vehicle drivers to maintain a safe distance and speed.
A minimum of two escort vehicles are required for loads exceeding 10 feet in width or 100 feet in length, or those that require a permit.
The pilot car driver must be aware of their surroundings and anticipate potential hazards such as intersections, curves, and pedestrians.
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What is a Pilot Car?
A pilot car is a vehicle that accompanies an oversized load to help navigate routes, traffic, and road obstacles. They're required because oversized vehicles have unique challenges.
Oversized vehicles require more time and distance to stop, change lanes, and pass vehicles, making them a hazard on the road. This is why pilot cars are necessary to ensure safe passage.

Pilot cars help the truck driver navigate by surveying the route for potential issues and alerting the driver of upcoming traffic, turns, or road hazards. They also alert other drivers of the oversized vehicle to prevent accidents.
Here are some of the key responsibilities of a pilot car:
- Surveying the route for potential issues
- Alerting the truck driver of upcoming traffic, turns, or road hazards/issues
- Alerting other drivers of the oversized vehicle
- Protecting passing lanes, turning lanes, and on/exit ramps
- Coordinating the movement of obstructions such as signs, wires, or signals
- Directing traffic when needed (though not while driving)
Pilot Car Regulations
Pilot car regulations can be complex, but knowing the basics can save you a lot of headache.
Most states do not require pilot car operators to be certified, but 14 states do.
It's essential to research each state that an oversized load will need to travel through to ensure compliance with all regulations.
AZ, CO, GA, MN, NC, OK, UT, and VA are some of the states that require certification.
Becoming a pilot car operator is relatively straightforward, depending on the state(s) of operation.
If a load meets certain conditions, it will need one or more pilot cars. These conditions include loads over 12 feet wide, 14.5 feet high, or 90 to 100 feet in length.
Some states require two pilot cars if the width of the load exceeds 14 feet.
A pilot car for oversize loads typically needs specific equipment, including two roof-mounted amber lights, an oversized load banner, two-way communication with the load driver, and a height pole.
Pilot cars carrying hazardous materials should also have first aid kits, protective clothing, gloves, and masks on board.
Pilot Car Equipment and Vehicles
For a pilot car, a small pickup truck is often the best choice. This is because they allow operators to easily transport the required equipment.
Pickup trucks provide an elevated view of the road, which is essential for safe operation. Smaller and newer pickup trucks can also get decent fuel mileage without breaking the bank at the pump.
What Is a Pole?
A pole car is essentially a lead pilot car that uses a high pole to measure any height obstructions along a route. This is particularly useful when transporting tall cargo.
Pole cars are very common when transporting tall cargo. They are not required for wide loads, but are necessary in some states by law.
In some states, pole cars are required by law. This is often the case when transporting tall or oversized loads.
Best Vehicle
Small pickup trucks make the best pilot cars due to their ability to transport required equipment and provide an elevated view of the road.
Pickup trucks are preferred by most operators because they offer a convenient way to haul equipment.
A smaller and newer pickup truck can get decent fuel mileage, which is a cost-effective option for operators.
Smaller pickup trucks are also beneficial for navigating tight spaces, making them a practical choice for pilot car operators.
Equipment
Pilot car equipment is designed to ensure safe escorting of oversized loads.
A pilot car is typically equipped with warning lights and flags to alert other drivers of the oversized load.
Warning lights can be either steady or flashing and are usually placed on the front and rear of the pilot car.
Flags are often used in addition to lights, especially in areas where lighting is not permitted.
A pilot car can also be equipped with a two-way radio or other communication device to stay in touch with the driver of the oversized load.
Two-way radios allow for real-time communication between the pilot car and the oversized load, ensuring a smooth escort process.
Pilot cars often have a large, visible sign that indicates the oversized load is being escorted.
This sign is usually placed on the roof or side of the pilot car and is highly visible to other drivers.
Cost
The cost of pilot car equipment and vehicles can vary depending on several factors, including the load's dimensions and the route taken.
A reliable company like 365Pilots can help you estimate the costs based on your specific requirements.
You can expect to pay between $1.75 to $2.00 per mile for a lead car, making it a significant expense for long routes.
The cost of a chase car is also around $1.75 to $2.00 per mile, which is similar to the lead car.
For a steer car, which is often required for oversized loads, you can expect to pay between $2.00 to $3.00 per mile, making it the most expensive option.
A pole car, which is used for loads that require extra support, can cost between $1.95 to $2.25 per mile.
Here's a breakdown of the estimated costs for each type of pilot car:
Pilot Car Operations
Pilot car operations involve a lot of responsibility, especially when it comes to oversized loads. A pilot car is typically required for loads over 12 to 14 feet wide or 80 to 100+ feet in length.
The pilot car driver will not start a trip through the work zone until it is safe to do so, knows which lanes to use, maintains a safe speed, coordinates with construction equipment and haul trucks, and pulls off the road at the end of a work zone to allow traffic to continue on their way.
In a work zone, a pilot car will continuously drive back and forth, and all traffic should follow the pilot car. The pilot car driver will stop traffic at each end of the work zone until the pilot car is ready to lead vehicles through.
If you're approaching a work zone from a driveway or crossroad, wait until the pilot car is going your direction and get in the line of vehicles. Always follow the pilot car, never going the opposite way.
Here are some key responsibilities of a pilot car driver:
- Will not start a trip through the work zone until it is safe to do so;
- Knows which lanes to use;
- Maintains a safe speed;
- Coordinates with construction equipment and haul trucks;
- Pulls off the road at the end of a work zone to allow traffic to continue on their way.
When is Needed?
Pilot cars are typically required for oversized loads that are 80 to 100+ feet in length.
Most states start to require escort cars once loads are over 12 to 14 feet wide.
Work Zones
Work zones can be confusing, especially if you're not familiar with pilot car operations. A pilot car is a specially marked vehicle that leads motorists through a complex work zone.
The more obstacles in the work zone, such as crossroads, lane changes, and equipment crossings, the more beneficial the pilot car is to safely guide traffic. This is because the pilot car driver knows which lanes to use, maintains a safe speed, and coordinates with construction equipment and haul trucks.
If you're approaching a work zone, a flagger will stop traffic until the pilot car is ready to lead vehicles through the work zone. Traffic should follow the pilot car until it pulls off the road at the end of the work zone.
The wait time to follow the pilot car depends on the length of the work zone and the round trip travel time for the pilot car. Longer work zones may have wait times as long as 20 minutes, but most wait times are much shorter, averaging 5-10 minutes.
To stay safe when entering the middle of a work zone from a driveway or crossroad, follow these two rules: wait until the pilot car is going your direction and get in the line of vehicles, and always follow the pilot car, never going the opposite way.
Lead and Chase for Oversized Loads
Lead and Chase for Oversized Loads is a crucial aspect of pilot car operations.
A lead car drives in front of the oversized vehicle and is primarily responsible for keeping the load on the correct route as dictated by state permits.
The lead car also keeps an eye out for upcoming obstacles or traffic.
A chase car, on the other hand, drives behind the oversized vehicle and is responsible for letting the truck driver know about traffic coming from behind due to limited visibility.
The chase car typically protects the lane when the oversized vehicle needs to change lanes or turn.
State law may dictate whether the escort vehicle should act as a lead or chase car depending on the load and type of road.
When a single pilot vehicle is required, the more experienced pilot car driver tends to take the lead due to its more responsibilities.
Becoming a Pilot Car Driver
To become a pilot car driver, you'll need a valid driver's license and liability insurance for your vehicle. Most states don't regulate pilot car drivers, making it relatively easy to get started.
However, some states may have additional requirements, such as being at least 18 or 21 years old, completing a defensive driving course, or holding a commercial driver's license. Having flagger certification is also a good idea.
In any case, the Federal highway Administration provides a helpful study guide for potential pilot car operators, which can give you a solid foundation for the job.
Becoming a Driver
To become a pilot car driver, you'll need a valid driver's license and liability insurance. Most states don't regulate pilot car drivers, but some may have specific requirements.
In some states, you'll need to be at least 18 or 21 years old, depending on the state, to operate a pilot car. You may also need to complete a defensive driving course or hold a commercial driver's license.
Some states require pilot car drivers to have their flagger certification. The Federal Highway Administration provides a study guide for potential pilot car operators, which can be a valuable resource.
To become a pilot car driver, you'll need to meet the specific requirements of the state you'll be operating in. Requirements may include age, training, or certification.
Driver Salaries

Becoming a Pilot Car Driver can be a rewarding career, but it's essential to consider the salary. The average pilot car driver in the US makes $37,086 a year as of August of 2022.
As you weigh the pros and cons of this job, keep in mind that salaries can vary depending on factors like location and experience.
Pilot Car Services
Pilot car services are available 24/7 to ensure your load is transported safely and arrives on time.
Our pilot car drivers are experienced, reliable, and knowledgeable about the trucking industry, making them the perfect guides for oversized, over-dimensional, and overweight shipments.
With a pilot vehicle leading the way, drivers can relax knowing that their shipment stays within legal parameters and is escorted by professionals familiar with local regulations and landmarks.
Pilot car operators provide essential equipment such as radios, fire extinguishers, and first aid kits to ensure safety on the roads.
They also offer essential warnings to ensure the safety of everyone on the road, giving you peace of mind and helping to prevent accidents.
Using a pilot car service can save time and money by eliminating the need for multiple trips or detours that add time and cost to shipments.
Trained professionals can properly plan routes according to state regulations, reducing the risk of costly delays and fines associated with exceeding load size limits.
Experienced pilot vehicle operators understand state regulations and can ensure that cargo remains within size limits at all times, keeping shipments moving without interruption.
Frequently Asked Questions
How much is a Honda Pilot car?
The starting price of a Honda Pilot is $41,650. Learn more about its features and capabilities.
Sources
- https://www.truckinfo.net/guide/what-is-a-pilot-car
- https://www.esc.org/program/pilot-car/
- https://www.esc.org/pilot-car/pilot-car-reciprocity/
- https://www.modot.org/work-zones-pilot-cars
- https://www.odsna.com/pilot-cars/
- https://coast2coasttruckingpermits.com/all-you-need-to-know-about-pilot-cars-for-oversized-loads/
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