
Planning a truckload of freight requires careful consideration of the number of pallets that can fit safely and efficiently. A standard truckload can hold around 48 to 55 pallets, depending on the size and weight of the pallets.
Typically, a truckload is 53 feet long and has a maximum weight capacity of 42,000 pounds. This means that the pallets must be loaded in a way that maximizes space while staying within these weight limits.
Truck Capacity and Planning
A 53 foot semi trailer can fit 26 standard pallets, assuming they aren't stacked, but this number can vary based on several factors.
Pallet size is one of the main factors, with a 48” x 40” GMA pallet being standard, but other sizes may be used, affecting how many will fit. The pallets can be loaded straight, pinwheeled, or turned, all of which will impact how many pallets can be loaded.
The overall weight of the pallets and their contents may also limit the number of pallets due to weight restrictions on the truck. If the pallets can be safely stacked, the number of pallets per truckload can increase up to double.
A different take: Pallet Truck En Español
Here's a table to provide a more precise estimate of pallets per truckload based on trailer length and pallet size:
Keep in mind that these numbers can vary based on the specific configuration of your truck and the type of pallets you're using.
Make Planning Easy
Planning your truck capacity can be a challenge, but it doesn't have to be. Properly loading your pallets and placing them efficiently into your trucks will keep your goods safer and reduce shipping and transportation costs significantly.
Using load planning software like Cube-IQ can make planning easy. It communicates with your other systems, plugging in all pertinent information about individual items and specific packaging rules you have in place.
Cube-IQ's algorithm automatically determines the optimal plan for the situation, whether you're packing items into a carton, on a pallet, or into a truck. This helps you pack efficiently and safely, saving time, energy, and money in the process.
A 26-foot box truck can carry up to 12 standard 48 x 40 pallets, and you can stack about 20-22 wooden pallets height. This comes out to 240-264 pallets per truckload.
Make sure each pallet can carry a large amount of weight if you're shipping heavy goods, and don't exceed their height and weight limits.
53 Ft Dry Van Capacity
A 53 ft dry van can fit anywhere from 26 to 30 standard pallets, depending on the loading configuration. This assumes standard 48” x 40” GMA pallets are used.
The actual number of pallets that can fit in a 53 ft dry van can vary significantly based on several factors, including pallet size, loading configuration, pallet weight, and stacking.
For example, if you load the pallets in a straight pattern, you can fit 26 pallets. However, if you load them in a pinwheeled or turned pattern, you can fit up to 30 pallets.

Here's a breakdown of the average number of pallets that can fit in a 53 ft dry van based on loading configuration:
- Straight loading: 26 pallets
- Pinwheeled loading: 28 pallets
- Turned loading: 30 pallets
Keep in mind that these numbers can vary depending on the specific trailer and the weight of the pallets.
A 53 foot dry van is the most common type of freight used by pallet companies, and it can carry anywhere from 480 to 680 pallets. However, this number can vary depending on the loading method, pallet size, and weight.
To give you a better idea, here are some general guidelines for loading pallets on a 53 foot trailer:
- For standard 48” x 40” GMA pallets, you can fit 26 pallets straight, 28 pallets pinwheeled, or 30 pallets turned.
- For non-standard size pallets, you can fit up to 13 pallets if they are 4 feet or less in length, up to 26 pallets if they are less than 4 feet in width, and up to 52 pallets if they can be safely stacked.
It's worth noting that the actual number of pallets that can fit in a 53 ft dry van can vary depending on the specific trailer and the weight of the pallets.
Pallet and Trailer Capacity
A 53 foot semi trailer can fit around 26 standard pallets, assuming they're loaded straight, or up to 30 if they're loaded in a turned pattern.
The number of pallets that can fit in a trailer also depends on the pallet size, with a standard 48” x 40” GMA pallet being the most common.
A standard trailer can accommodate 33 pallet spaces, and each space can be stacked up to 16 to 19 Euro pallets high.
Standard trailers can transport a maximum of 528 to 561 empty Euro pallet-sized pallets, while mega trailers can transport between 594 and 627 pieces.
By nesting block pallets, you can achieve a better-optimized load, with a standard trailer able to reach stacks of 25 and a maximum load of 650 pieces.
Here's a comparison of the capacity of different types of trailers:
The amount of pallets you can fit on a 53 ft dry van trailer depends on the size of the pallets used, with the most common pallet size being the Grocery Manufacturers Association Pallet (GMA) at 43 inches long by 40 inches wide.
Using GMA pallets, you can fit 26 across the floor of a dry van trailer if you're loading them in a straight pattern, or up to 28 to 30 in a turned pattern.
Pallet and Trailer Types
Pallets come in various types, each with its own unique characteristics. A standard pallet is typically 40 inches wide, 48 inches long, and 6 inches high.
There are several types of pallets, including block pallets and stringer pallets. Block pallets have a solid wood base, while stringer pallets have a frame made of wood strips.
A pallet's load capacity is determined by its type and size. For example, a standard pallet can hold up to 4,000 pounds, while a heavy-duty pallet can hold up to 6,000 pounds.
Some pallets are designed specifically for certain types of goods, such as food or pharmaceuticals. These pallets often have special features like ventilation or humidity control.
A trailer's size and type also play a crucial role in determining the number of pallets it can hold. A standard dry van trailer is typically 53 feet long and can hold up to 42 pallets.
Weight and Distribution
A semi-tractor and trailer can only hold about 44,000 to 47,000 pounds of palletized goods, which is a relatively small margin considering the weight of the machinery itself.
Shipping pallets can weigh anywhere from 35 to 40 pounds, although this can vary depending on their materials. A wood pallet can weigh up to 75 pounds, while a steel pallet can weigh up to 165 pounds. Plastic pallets are the lightest, weighing up to 50 pounds.
To avoid overloading, pallets should not weigh more than 45 pounds, which is a crucial consideration when packing a truckload.
What is a Pallet's Weight?
A pallet's weight can vary depending on its material, but generally, shipping pallets weigh between 35 and 40 pounds.
Pallets made of wood tend to be lighter than metal ones, but a wood pallet can still weigh up to 75 pounds.
Steel pallets are the heaviest, weighing up to 165 pounds.
Pallets made of plastic are the lightest, weighing up to 50 pounds.
Pallets should not weigh more than 45 pounds to prevent overloading.
Weight Distribution Freight
The weight distribution of freight is a crucial aspect to consider when shipping heavy palletized goods. Legally, you can't ship a load that exceeds 80,000 pounds on a semi-tractor and trailer.

A semi-tractor weighs between 18,000 and 21,000 pounds, with a dry van trailer adding another 15,000 pounds. This leaves about 44,000 to 47,000 pounds for your palletized goods.
Single axle dry vans have about 20,000 pounds placed above the axle, while tandem-axle trailers have a capacity of 34,000 pounds. The weight totals will fluctuate depending on the trailer's design.
The bottom line is that for heavy palletized freight loads, you likely won't be able to haul as many pallets due to spacing issues.
Truck and Trailer Sizes
A 26-foot box truck can hold up to 240-264 pallets, depending on the height and weight limits of the pallets. You can fit 12 standard pallets side by side in a 24-foot trailer, with six pallets in each row.
The maximum number of pallets in a trailer varies depending on the type of trailer. A standard trailer can hold between 528 and 561 Euro pallets, while a mega trailer can hold between 594 and 627 Euro pallets.
Standard trailers are 13.62 meters long, 2.48 meters wide, and 2.70 meters high, with a door opening width of 2.45 meters and a door opening height of 2.67 meters. Mega trailers are similar, but 3 meters high.
You can fit 26 block pallets in a standard trailer, stacked up to 18-20 pallets high, for a maximum of 468 pallets. A mega trailer can hold 520 block pallets, stacked up to 20 pallets high.
Here's a comparison of pallet spaces in different types of trailers:
Sources
- https://magiclogic.com/planning-your-load-how-many-pallets-fit-in-a-truck/
- https://mexicomlogistics.com/how-many-pallets-fit-on-a-truck-how-to-maximize-trailer-space/
- https://usedpalletrecycling.com/how-many-pallets-fit-on-a-truck-for-pallet-suppliers-yards/
- https://www.rotomshop.co.uk/blogs/blog/how-many-pallets-fit-in-a-trailer-or-truck/
- https://cowtownexpress.com/blog/how-many-pallets-fit-on-a-53-foot-trailer-and-how-to-optimize-your-dry-van-space
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