
Oversized pallets can be a game-changer for efficient logistics and delivery. They can hold up to 50% more cargo than standard pallets, making them ideal for businesses that need to transport large quantities of goods.
In fact, oversized pallets can reduce the number of shipments needed, resulting in lower transportation costs and a reduced carbon footprint. This is especially beneficial for companies with high-volume production or frequent deliveries.
Using oversized pallets can also increase storage capacity, freeing up space in warehouses and distribution centers. By maximizing storage capacity, businesses can optimize their operations and reduce the need for additional storage facilities.
Oversized pallets are designed to meet the specific needs of various industries, including e-commerce, manufacturing, and construction.
Oversized Pallets in Industry
Large wood pallets are used across a diverse range of industries. They're particularly useful for transporting and storing oversized and heavy items.
In the construction industry, large wood pallets are used to transport and store heavy construction materials like steel beams, pipes, and concrete components. This provides a reliable means of moving and storing these materials.
These pallets are often used in industries where oversized and heavy items are common, such as in construction and manufacturing.
Bulk Goods and Manufacturing

Industries involved in the production of large quantities of goods, such as appliances, furniture, or consumer electronics, often use large wood pallets for both internal material handling and distribution to retailers.
These industries rely on large wood pallets to efficiently transport and store heavy goods, ensuring timely delivery to customers.
Large wood pallets can hold a maximum weight of 500kg or 2,000kg, depending on the type of pallet used.
In the manufacturing process, large wood pallets can alleviate the manual labor required to wrap oversized pallets, making the process more efficient and consistent.
Here are the key specifications for oversized pallets commonly used in manufacturing:
Quarter
Quarter oversized pallets are a great option for transporting larger items efficiently and securely. They can accommodate items up to 2m x 1.2m in size, with a maximum weight of 250kg.
The dimensions for quarter oversized pallets include a maximum length of 2m, a maximum width of 1.2m, and a maximum height of 0.6m. These measurements are crucial to ensure a smooth booking process.
To book a quarter oversized pallet, you'll need to reserve an extra single space to manage the added width. The weight limits for quarter oversized pallets remain at 250kg.
Here's a quick summary of the key specs for quarter oversized pallets:
Remember to account for the height and weight of the pallet itself (approximately 20cm and 20kg) in your calculations, as vehicle clearance measurements start from the ground up.
Pro Tips
If you're struggling to wrap oversized pallets for transport, consider starting with an initial cycle that includes 2-3 top and bottom rotations and a 50% film tension for an average pallet load.
Slower speeds and less tension are key to dialing in and optimizing load containment and cycle time, making it easier to get the job done efficiently.
For pallets with sharp edges, try lowering the rotation speed and film tension to prevent rips and tears. A more puncture-resistant and thicker film can also help in these situations.
Worth a look: Oversize Load En Español
If you have pallets with outlier products at the top, increasing the "flanging" or overwrap delay time and top rotations can help ensure you get a high enough film band to catch the top layer.
Here are some specific Pro Tips to keep in mind:
- Initial cycle: 2-3 top and bottom rotations, 50% film tension
- Slower speeds and less tension for load containment and cycle time
- Sharp edges: lower rotation speed and film tension, use puncture-resistant film
- Outlier products: increase flanging/overwrap delay time and top rotations
Design and Customization
Large wood pallets can be customized to meet the specific requirements of different industries and applications.
Their adaptability is a key advantage, allowing for alterations to the pallet's dimensions and weight-bearing capacity.
Customization can also involve the addition of features such as reinforced supports or special treatments for certain environmental conditions.
Structural Design
Large wood pallets are engineered with a focus on strength and stability. The structural design is carefully considered to distribute the load evenly and prevent sagging or deformation during use.
The structural design includes elements such as stringers and deck boards, which form the pallet's framework. The spacing and arrangement of these components are crucial to the pallet's overall stability.
Stringers provide additional support to the pallet, helping to distribute the weight of the load evenly. This is especially important for heavy or oversized items.
Customization

Customization is a game-changer for large wood pallets. They can be tailored to meet the specific needs of various industries and applications.
One of the ways this is achieved is by altering the pallet's dimensions to fit unique requirements. This might involve changing the size or shape to accommodate specific products or equipment.
Customization can also involve adding reinforced supports to increase the pallet's weight-bearing capacity. This is especially important for heavy or oversized items.
Large wood pallets can be customized to withstand certain environmental conditions, such as extreme temperatures or humidity. This is done by applying special treatments to the pallet.
A different take: Pallet Truck En Español
Logistics and Delivery
Organising an oversized pallet delivery is a straightforward process. Simply measure the dimensions and weight of your oversized pallet.
To get started, fill out the form to send a request to the courier service. Make sure to provide as many details as possible about your load, including its dimensions and weight.
The courier service will get back to you with a quote, which you can then proceed with paying if you accept it. If you still need assistance, you can ask further questions.
If you need an oversized pallet delivery service, it's essential to make it clear during the order process so that the price is calculated accordingly. This way, you won't be charged an additional fee for it.
Using an automatic pallet wrapping machine can help ensure the secure transport of oversized pallets. These machines can provide up to 50% savings in film usage, thanks to their 250% power pre-stretch feature.
Warehouse & Logistics
Logistical and warehouse operations receive and handle countless pallets every day. This can be a daunting task, but using a pallet wrapper to wrap oversized pallets keeps the shipment safe until it reaches its final destination.
The right equipment can make all the difference in ensuring secure transport. Automatic pallet wrapping machines, for instance, enable the secure transport of oversized pallets, which is crucial for e-commerce fulfillment centers.
These machines offer features like 250% power pre-stretch, allowing for significant savings in film usage - up to 50% in some cases. This not only helps reduce costs but also minimizes waste and makes the process more efficient.
How to Organise a Collection or Delivery
Organising a collection or delivery can be a straightforward process if you follow the right steps.
To start, measure the dimensions and weight of your load. This will help ensure that you have the necessary information to proceed with the delivery.
You'll also need to fill out a form to send a request to a courier service. Be sure to provide as many details as possible about your load, including its dimensions and weight.
Once you've submitted your request, the courier service will get back to you with a quote.
If you accept the quote, you can proceed with payment. If you have any further questions or need assistance, you can ask the courier service for help.
Ship by Courier via Eurosender
At Eurosender, you can ship pallets of many different sizes, not only those with standard sizes such as Euro pallets. This means you have more flexibility when it comes to sending oversized goods.
Our shipping prices are calculated based on the dimensions of your shipment, the distance, and the shipping service selected. If you need an oversized pallet delivery service, make sure to provide the dimensions during the order process, and we'll calculate the price accordingly.
If the courier discovers that your pallet is oversized after collection, you'll have to pay a surcharge if the dimensions are still within the limit defined by the courier. However, if the pallet exceeds the service's limit, it will be refused for collection.
You can avoid any issues by being upfront about the size of your pallet. This way, you'll get a clear quote and avoid any last-minute surprises.
Pallet Size and Measurement
Pallet size and measurement can be a bit confusing, but it's essential to get it right.
In Europe, a pallet is considered oversized if it's larger than 0.8 m x 1.2 m.
Most couriers and carriers in the UK consider a pallet oversized if it's bigger than 1.2 m x 1.0 m.
Pallet Weight and Shipping
When booking the delivery of an oversized pallet, it's essential to consider its weight. The maximum weight allowed per service varies depending on the shipping option chosen.
The maximum weight for a box van is 1,000 kg, which is also the case for a curtain-side van, but keep in mind that this drops to 700 kg with the tail-lift.
Groupage transport allows for a slightly higher maximum weight of up to 2,499 kg.
For larger pallets, FTL (Full Truck Load) shipping is the way to go, with a maximum weight of 24 tonnes.
Pallet Handling and Equipment
If you're handling oversized pallets, it's essential to have the right equipment to efficiently wrap them. The Model 1100AC semi-automatic stretch wrapper can wrap up to 300 oversized pallets daily.
You'll want to consider a machine with an extended frame, like the XF model, to handle those extra-large pallets. This will ensure you can wrap them without any issues.
The Model 1100AC is ideal for operations that handle high volumes of pallets every day, making it a great choice for busy warehouses.
Frequently Asked Questions
What is the maximum size of a pallet?
The maximum width of a pallet is 51 inches, and the maximum height is 51 inches when double-stacked.
How much are large pallets worth?
Large pallets, measuring 48″ x 40″, cost between $11.25 and $12.50 for new standard size and $4.25 to $7.40 for recycled standard size
Sources
- https://www.troymill.com/large-pallets/
- https://logimarkt.com/special-pallets-with-customized-dimensions/
- https://www.handleitinc.com/pallet-wrapper-applications/oversized-pallets/
- https://palletonline.co.uk/help/pallet-information/oversized-pallet-delivery
- https://www.eurosender.com/en/business/help/oversized-pallet-delivery
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