Custom Conveyor Belts: Tailored Solutions for Unique Applications

Custom conveyor belts are designed to meet the specific needs of unique applications, such as food processing plants that require a belt with a smooth surface to prevent contamination.

In these facilities, a conveyor belt with a smooth surface can help reduce the risk of foodborne illness by preventing bacteria and other contaminants from accumulating on the belt.

The use of a custom conveyor belt with a smooth surface has been shown to increase efficiency and productivity in food processing plants by reducing downtime and maintenance.

Custom conveyor belts can also be designed with specific features such as different types of coatings or materials to suit the needs of the application, such as a belt with a chemical-resistant coating for use in a manufacturing plant that handles hazardous materials.

Custom fabrication is a process that allows for the creation of conveyor belts tailored to meet specific operational requirements. This is particularly useful for industries that have unique demands.

Custom fabricating belts involves designing and manufacturing conveyor belts to meet unique operational requirements that standard products cannot address. This process allows us to create solutions that are perfectly aligned with your operational demands, ensuring enhanced efficiency and productivity.

Dorner's Engineered Solutions Group has 30 years of experience in providing engineering expertise to customers across more than 40 industries. With this expertise, they can draw from a vast base of conveyor solutions knowledge and apply it to your specific custom conveyor systems needs.

Custom fabrication is all about designing and manufacturing products to meet specific needs that standard products can't address. This process allows for tailored solutions that can significantly enhance efficiency and productivity.

Standard products often can't accommodate unique operational requirements, which is where custom fabrication comes in. By creating customized solutions, businesses can streamline their operations and elevate their overall performance.

Custom fabrication involves designing and manufacturing conveyor belts that meet specific operational demands. This can include creating solutions for work holding and elevation changes, line access, and multiple belts.

Dorner, a leading custom manufacturer of conveyor systems, offers robust application, design, and engineering knowledge to enhance the efficiency and productivity of production lines.

When working with custom fabrication, one crucial aspect to consider is the sidewall of your conveyor belt system. Sidewalls come in various sizes to suit your application requirements.

You can choose from straight or corrugated sidewalls, depending on your specific needs.

Product flow is a crucial aspect of custom fabrication, ensuring that products move smoothly and efficiently through the production line. This can be achieved using diverters, pushers, and gates, which help control the flow of products.

These components are essential in maintaining peak efficiency, and their selection depends on the product, flow path, and equipment being used. I've seen firsthand how a well-designed product flow system can make a big difference in production time and quality.

Diverters, pushers, and gates can be used in various configurations to direct products to different areas of the line. By merging product flows, manufacturers can increase production capacity and reduce bottlenecks.

Merging lanes can also be used to combine product flows, allowing for more efficient use of equipment and labor. Lane guiding systems help keep products on track, reducing the risk of damage or misplacement.

Here are some common methods used to control product flow:

At All State Conveyors, we pride ourselves on being a reliable conveyor belt capabilities and solutions provider. We offer a wide range of products and services to accommodate various requirements, including flat and profiled belting, rubber or polyurethane skirting, and capping rubber.

Our capabilities include supplying conveyor belting, system components, and spare parts for bulk handling applications. We cater to different industries, such as mining, quarrying, ports, and agriculture, among others.

We provide a variety of conveyor belt solutions, including flat and inclined conveyor belt systems, rubber, PVC or polyurethane sidewall systems, and standard and specialized profile belting. Our services also include designing and manufacturing custom conveyor belt systems to meet specific operational requirements.

Here are some of the conveyor belt solutions we offer:

Our team at All State Conveyors is committed to delivering high-quality conveyor belt solutions that meet the specific needs of our customers. We work closely with our clients to understand their requirements and provide customized solutions that enhance their operational efficiency and productivity.

Collaboration is key to creating a custom conveyor belt solution that meets your unique needs. Our team of skilled engineers uses state-of-the-art technology and materials to design belts that meet the highest standards of quality and performance.

We understand that standard conveyor belts may not be sufficient for your specific requirements, so we offer custom fabricating services to deliver solutions that are tailored to your needs. Our expertise and dedication to quality ensure that we provide products that enhance your operational efficiency.

By working closely with your design and engineering teams, we can develop a belt solution that addresses your specific challenges and requirements.

Belt splicing is a crucial process in belt design and construction, and there are several methods to achieve a strong and flexible splice.

For Finger Splices, plies are split or separated, fingers are cut and matched, and lap areas fused or thermo-welded together, resulting in a tight, strong flexible endless splice belt.

The SFL Splice combines the strength of conventional Step Splices and the flexibility of Finger Splices to create a strong, flexible endless belt, used on 2-ply and 3-ply Ultra-Line Belts.

Step Splicing involves fabricating opposing steps in each end of the belt, which are then matched up perfectly prior to bonding together.

Preparing the steps on a bias provides an increased surface area of the splice, resulting in greater adhesion and a stronger seam.

The Alligator staple lace is a great option for conveyor systems that need extra strength at the seam. It's particularly well-suited for applications conveying heavy, bulky, and irregular materials.

Clipper laces are available in both wire hook and wire hook common bar configurations, which provide maximum strength and minimal belting material displacement. This makes them ideal for applications with small pulley diameters.

Sparks can custom fabricate polyurethane lace covers when the belting surface finish is a concern. This is especially useful in applications where the belt will be in contact with food or other sensitive materials.

Polyurethane covered lace joints are used to protect products from being cut, scratched, or otherwise damaged by mechanical belt fasteners. They're a great option for applications where product protection is a top priority.

V-Guides are a crucial component in conveyor belt design, and our custom fabrication services offer a range of options to meet your unique needs.

We keep a variety of K-type V-guides in stock, including K5, K6, K8, K10, K13, and K17, to ensure that you can find the perfect solution for your project.

A one-drive system can be an energy-efficient option for driving multiple belts or conveyors from a single drive. This setup is ideal for applications that require multiple lanes of product.

For wider products, common driven conveyors are a great solution for maximizing efficiency and space. This is because they allow for the efficient use of space while minimizing the number of drives required.

Multiple belts can be driven from a single drive, making it a cost-effective option for many applications. This setup is often used in production lines where multiple lanes of product are needed.

In-line inspection is a crucial step in many manufacturing facilities. It involves testing products for quality control, ensuring they work as intended, and checking for safety and accuracy.

Automating in-line inspection processes can be done using various Dorner conveyor modifications. These modifications can enhance efficiency and productivity.

Dorner's distribution network provides complete solutions for in-line inspection, including robotic integration. This means you can have a comprehensive system that meets your needs.

In-line inspection can be used to test a wide range of products, from food and pharmaceuticals to items' weight, size, and shape. This ensures that products meet quality standards.

Here are some Dorner conveyor modifications that can be used for in-line inspection:

A conveyor system's drive pulley, or spindle, usually serves as the drive pulley, and with power, conveyor systems loop continuously, resulting in considerable speed benefits compared with human labor.

Most Dorner conveyor systems are powered by motor and are positioned on a frame, moving items from one location to another. The function of conveyors differs based on the kind of conveyor system used.

Roller conveyors are commonly used in accumulating items, and belt conveyors are typically used in moving materials, for example. Load capacity per unit length is an attribute used to determine loading margins.

Maximum load capacity is connected to load capacity per unit length, and this attribute, also known as flow rate, is applied to fixed-length conveyors. Conveyor belt system speed defines speed capacities, with belt conveyors rated by feet per minute and roller conveyors measured by linear velocity, for example.

Throughput is a conveyor system attribute, often in volume per unit time such as cubic feet per minute, used to measure the capacity of handling items. Configuration simply refers to the conveyor frame shape, such as straight, incline, decline, Z-Frame or curve.

Here are the different types of conveyor systems and their specifications:

Conveyor systems have a range of specifications that determine their capabilities, and understanding these specifications is crucial for choosing the right conveyor system for your needs.

Our custom conveyor belt solutions start with a thorough consultation with your design and engineering teams. This collaboration is key to success, as it allows us to understand your specific requirements and challenges.

Our team of skilled engineers uses state-of-the-art technology and materials to design belts that meet the highest standards of quality and performance.

Collaboration is key to success in custom fabricating. By working closely with your design and engineering teams, we can develop a belt solution that meets your specific needs.

Our team of skilled engineers uses state-of-the-art technology and materials to design belts that meet the highest standards of quality and performance. We believe in delivering solutions that are tailored to your unique challenges.

Custom fabricating belts means delivering products that enhance operational efficiency. Our expertise and dedication to quality ensure that we provide products that meet the highest standards.

If you have specific requirements that standard conveyor belts cannot meet, we invite you to explore our custom fabricating services.

Our team has extensive knowledge of industrial conveyor systems, particularly in the mining and quarrying sectors. We understand the specific requirements of conveyor belts and their componentry.

We can adapt or modify existing conveyor belts to meet your needs. Our team has experience with both fixed and mobile plant and equipment.

We have the expertise to supply spare parts for your conveyor system, ensuring minimal downtime. Our knowledge of conveyor belt componentry is thorough.

We also undertake routine belt inspections and belt repair maintenance to maximize the working life of your equipment. This helps prevent costly breakdowns and extends the lifespan of your conveyor system.

We've had the privilege of working with various clients, helping them overcome unique challenges with our custom fabricating solutions.

Our custom-engineered TPE food grade belt not only met but exceeded hygiene standards in the food processing industry, ensuring compliance with stringent health regulations.

A specialty belt designed for a client in the food processing industry was able to withstand the demands of their operation, outperforming standard belts.

We've also helped manufacturing clients improve their production efficiency with our PTFE & silicone belt, which provided high-temperature resistance and non-stick properties.

In one instance, a manufacturing client needed a belt capable of withstanding high temperatures, and our belt delivered, offering high-temperature resistance and non-stick properties.

Dorner’s Engineered Solutions Group is a full-service team that offers whole-scope services for custom conveyor systems. This team is comprised of drafters, designers, project managers, and application, electrical, and mechanical engineers.

With 30 years of experience in providing engineering expertise to customers across more than 40 industries, Dorner’s Engineered Solutions Group can draw from a vast base of conveyor solutions knowledge to apply to your specific custom conveyor systems needs.

Their services cover concept, design, and needs analysis, along with layout and CAD modeling in 2D or 3D. They also offer mechanical design, phased engineering, controls (HMI, PLC, and servo panel builds), FAT and SAT, and replacement and spare-parts programs.

Here are some of the services offered by Dorner’s Engineered Solutions Group:

Their project management service keeps you up to date on the Engineered Solutions Group’s progress, ensuring that you stay informed throughout the process.

All State Conveyors' custom conveyor belt system solutions are designed to meet the specific needs of various industries, including light industrial manufacturing, concrete recycling, and food production.

Their conveyor belt system components are manufactured to perform at high efficiency, keeping maintenance to a minimum and costs low.

ASC ContiTech conveyor belts are manufactured and supplied to Australian Standards 1332, ensuring quality and reliability.

The company delivers durable conveyor belt system componentry, which results in a longer service life and higher capacity.

ASC's local and international partners work together to provide cost-effective solutions that meet the unique requirements of each industry.

ASC's custom conveyor belt system solutions cater to a wide range of applications, from above and below ground environments, to heavy-duty industries like mining and quarrying.

Having a custom conveyor belt installed can be a daunting task, but with the right team, it can be a breeze. Our highly qualified engineers are here to help provide an efficient and trouble-free startup.

They'll save your business money and time by handling the installation themselves, so you can focus on what matters most. With their expertise, you can expect a complete turn-key delivery, staging, setup, and debugging and maintenance training.

The seasoned Dorner team will ensure your new conveyor solution is installed correctly for peak performance and ready to operate quickly, keeping your production line moving.