Custom Cable Labels for Seamless Traceability and Transparency

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Having custom cable labels can make a huge difference in the organization and maintenance of your cables. This is because they provide clear and concise information about the cable's purpose, location, and other relevant details.

Custom cable labels can be printed with specific information such as the cable's function, the device it connects to, and the location of the cable. This information can be crucial in quickly identifying the cable and its purpose.

With custom cable labels, you can ensure that your cables are properly labeled and easily identifiable. This can save you a lot of time and frustration when trying to figure out which cable goes where.

Label Options and Features

Label options and features are crucial when it comes to custom cable labels. You can choose from a wide range of solutions that cater to specific requirements, such as cable and wire marking, industrial labelling in hazardous areas, or security labelling with tamper evidence.

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A close-up shot of a custom chrome detail on a classic car with pinstripe design.
Credit: pexels.com, A close-up shot of a custom chrome detail on a classic car with pinstripe design.

HellermannTyton offers a comprehensive portfolio of cable labels and marking solutions for various applications, including aerospace and rail industry. Their products have been developed in close cooperation with customers, resulting in a diverse range of solutions that meet different needs.

Stainless Steel Cable Tags are made of durable 304 or 316 stainless steel, perfect for harsh conditions. Each tag has tie slots for easy mounting with zip ties.

The TagPrint Pro labelling software contains templates for all HellermannTyton thermal transfer and laser printable products. This makes it easy to create custom labels with barcodes and data from ERP systems or standard programs like Excel.

HellermannTyton offers alternative labeling solutions, including printable heat shrink markers, pre-printed cable markers, and cable tags. These options cater to specific requirements, such as high-temperature and UV resistance, compliance with rail limited hazard standards, and metal detectability.

Here's a summary of the key features of HellermannTyton's labeling solutions:

  • High-temperature and UV resistance
  • Compliance with rail limited hazard standards
  • Metal detectability
  • Fluid resistance
  • Halogen-free properties

The TLFX DS heat shrink cable markers come in a ladder-style format, allowing for double-sided printing and easy selection of individual markers as needed.

Label Printing and Materials

Close Up Photo of Plugged Cables
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Label printing and materials play a crucial role in creating custom cable labels. You can choose from various materials and printing methods to suit your needs.

Helatag 896 and Helatag 323 self-laminating cable labels are suitable for thermal transfer printing, offering crisp and high-resolution markings that are both durable and professional. They consist of a printable area with a protective laminate layer.

For laser printing, HellermannTyton offers high-quality wire labels like Helatag1104 and Helatag 1105, which provide robust protection against humidity and abrasion. Helatag1104 labels are ideal for standard labeling tasks, while Helatag 1105 labels offer added durability for more demanding environments.

If you're unsure about the correct printer and ribbons for your specific needs, HellermannTyton provides a helpful table that gives you a good overview of their systems.

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Laser Printing Carriers

Laser printing carriers are a great option for marking cables and other components. They offer flexible mounting options, making it easy to attach them to various surfaces.

Paper Envelopes with Christmas Labels
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Helafix HC and HCR cable carriers are a popular choice for this purpose. They can be mounted using T18 series cable ties, screws, or rivets.

These carriers are designed to accommodate HFX labels, which provide options for both temporary and permanent marking. The transparent carriers shield the inserted label from environmental factors like moisture, dirt, and UV radiation.

Pre-cut or continuous formats are available for the HC carriers, allowing you to choose the length that suits your needs. This flexibility is especially useful for custom installations or when working with irregularly shaped components.

Here are some key features to consider when selecting a laser printing carrier:

  • Flexible Mounting Options: HC cable carriers can be mounted using T18 series cable ties, screws, or rivets
  • Durable Protection: The carriers shield the inserted HFX label from environmental factors
  • Pre-Cut or Continuous Formats: HC carriers are available in pre-cut lengths as well as in a continuous tube format

Label Printing and Materials

Label printing and materials are crucial for creating durable and long-lasting labels that can withstand various environmental conditions.

For cable markers, materials such as stainless steel (316L) are highly durable in harsh conditions, making them ideal for applications in the marine, oil and gas, and outdoor industries.

Black Labeled Bottle
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HellermannTyton offers a range of heat shrink wire labels that deliver excellent print quality when paired with their thermal transfer printers. These labels are available in continuous format or pre-cut in a practical "ladder style" system.

Printable heat shrink cable markers, such as the HellermannTyton 2:1 heat shrink markers, are halogen-free, European rail-approved, feature low smoke propagation, density, and toxicity. They also allow for double-sided printing.

Self-laminating wire labels, like the Hellatag 1232 labels, feature an extremely resistant protective over-laminate and can be printed comfortably with HellermannTyton's thermal transfer printer series. They are ideal for harsh environments, such as marking hydraulic pipes.

To ensure the right size for your protective laminate, consider the diameter of the cable and the application. Our instructions for using labels with protective laminate provide more information on this.

Wire labels for thermal transfer printing, such as the Helatag 896 and Helatag 323 cable labels, are suitable for challenging environments and offer high-resolution markings that are both durable and professional.

HellermannTyton offers various systems that can print different types of material/labels. The following table gives you a good overview of which product is the right one for your cable label or cable marker:

Note: The table above is not an exhaustive list of products, but rather a selection of examples that illustrate the variety of materials and label sizes available.

Laser Engraved Tags

A Couple Packing Up Boxes With Labels
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Laser Engraved Tags are a convenient option for customizing your cable labels. Placing an order is as easy as filling out the form below, giving us a call, or sending us an email with a spreadsheet of your custom text, size, and color for each cable tag.

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What Bonding Properties Do They Have?

Label printing and materials have some interesting properties when it comes to bonding. Cable labels, in particular, have two bonding states: initial and final.

The initial bond occurs immediately after the label and surface are joined. This is a temporary state that sets the stage for the final bond.

Factors influencing the final bond include the quality of the surface material. This is crucial in ensuring a strong and lasting bond between the label and surface.

The adhesive properties of the label also play a significant role in determining the final bond.

Label Uses and Applications

Custom cable labels can be used in a variety of applications, including high-temperature and UV resistance.

Top view of neatly organized camera equipment bag with labeled storage pouches for cables, audio, and tools.
Credit: pexels.com, Top view of neatly organized camera equipment bag with labeled storage pouches for cables, audio, and tools.

They're also a great option for applications that require compliance with rail limited hazard standards, metal detectability, fluid resistance, and halogen-free properties.

You can choose from different types of labels, such as self-laminating cable labels, printable heat shrink markers, pre-printed cable markers, and cable tags.

Some popular applications for heat shrink markers and cable tags include high-temperature and UV resistance, compliance with rail limited hazard standards, metal detectability, fluid resistance, and halogen-free properties.

You can also use cable tags for applications in harsh environments, such as marine, oil and gas, outdoor installations, renewable energy, and heavy-duty applications.

Here are some examples of applications for SS316L cable markers in different industries:

  • Marine: used in shipbuilding for labelling cables and wires in challenging marine applications such as vessels and port equipment
  • Oil and gas industry: present on offshore drilling rigs and refineries, resistant to saltwater and weather
  • Outdoor installations: ideal for exposed environments
  • Renewable energy: suitable for wind turbines and solar panel installations
  • Heavy-duty applications: ensuring safety in railway systems and infrastructure such as signalling systems and trackside equipment
  • Food, pharmaceutical, and chemical processing industries: our metal cable markers are durable, non-toxic and will withstand heat and cleaning chemicals, supporting hygiene and HACCP quality processes

From Seamless Traceability to Maximum Transparency

HellermannTyton offers a wide range of cable labels and marking solutions for various applications, including aerospace and rail industry.

Their products vary from simple pre-printed markers to inscribable adhesive labels and complete printing systems that can process thousands of labels.

Many of their products have been developed in close cooperation with customers, resulting in solutions that meet specific requirements.

Their solutions include security aspects, traceability, and compliance with legal requirements, making them suitable for various industries.

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European Rail Approved Heat Shrink Markers

Credit: youtube.com, expressMARK ETM and ETZ Heat Shrinkable Wire Markers

European Rail Approved Heat Shrink Markers are a crucial aspect of ensuring reliability and safety in rail applications. They must meet specific standards to be approved.

HellermannTyton's 2:1 heat shrink markers are halogen-free and feature low smoke propagation, density, and toxicity. These characteristics are essential for rail applications.

They also allow for double-sided printing, which can be a game-changer for labeling cables and wires in tight spaces. This feature can save time and effort in the long run.

TLFX heat shrink cable markers are supplied as continuous tubes and can be perforated or fully cut to predetermined lengths. This flexibility makes them ideal for various rail projects.

TLFD DS heat shrink cable markers are fluid-resistant and perfect for fire-sensitive applications. They offer enhanced resistance to organic fluids, fuels, lubricants, and solvents.

How to Use Wire

Using wire labels with protective laminate can be a game-changer for heavy applications. Most HellermannTyton protective laminate labels have rounded corners, which leads to higher final adhesion and prevents unwanted removal of the wire label.

Credit: youtube.com, Cable Labels Application

To calculate the right size for your protective laminate, you'll need to consider the diameter of your cables. This is crucial for ensuring a snug fit and preventing the label from shifting over time.

Rounded corners are especially beneficial for small diameter cables, as they provide extra grip and prevent the label from coming loose.

Label Creation and Management

Label creation and management is an essential part of custom cable labeling. The TagPrint Pro labelling software contains templates for HellermannTyton thermal transfer and laser printable products, including wire labels, markers, and heatshrink tubing.

This software allows you to select built-in graphics or download your own and add data from the ERP system or standard programs such as Excel. You can also create barcodes with just a few clicks.

For durable and reliable cable identification, consider using Helasign 1402 cable labels, which come in convenient, pocket-sized booklets complete with an applicator. These labels offer self-laminating design that protects against moisture, abrasion, and chemicals.

Credit: youtube.com, Print My Cable Labels | FREE no sign up Cable Label printing software

If you need to mark cable looms, cables, pipes, transport systems, valves, sensors, or inventory on machinery or other components, use Helafix HC and HCR cable carriers. These transparent carriers are designed to accommodate HFX labels and offer options for both temporary and permanent marking.

Flexible mounting options are available for HC cable carriers, including T18 series cable ties, screws, or rivets. The carriers also provide durable protection against environmental factors such as moisture, dirt, physical damage, and UV radiation.

Pre-cut or continuous formats are available for HC carriers, allowing custom lengths to be easily cut. This flexibility makes them ideal for a wide range of applications.

If you're using Creo schematics and have a full license, you can create custom cable decoration and add labels to the cable decoration. This label will show the cable parameters and will be instanced with the cable when the routed.

For lite license users, there are alternative methods to add labels to cables. You can route the cable on the sheet and then place a label, or place a label in the catalog shape on any of the cables cores that use Accessor to refer to cable parameters.

Credit: youtube.com, DIY - Custom Design Your Own Network Cable Labels

Here are some key features to consider when selecting a cable labeling solution:

  • Template availability: Look for software that contains templates for your specific labeling needs.
  • Data import: Ensure the software allows you to import data from your ERP system or standard programs.
  • Barcode creation: Check if the software can create barcodes with ease.
  • Durable protection: Consider labels that offer self-laminating design for protection against moisture, abrasion, and chemicals.
  • Mounting options: Choose carriers that offer flexible mounting options, such as cable ties, screws, or rivets.
  • Format flexibility: Opt for carriers that come in pre-cut or continuous formats for custom lengths.

Clara Donnelly

Writer

Clara Donnelly is a versatile writer with a passion for crafting engaging content across various industries. With a keen eye for detail and a knack for storytelling, she brings complex topics to life through her writing. Her expertise spans a range of topics, including sustainable packaging solutions, where she explores innovative ideas and eco-friendly practices that minimize waste and promote environmental responsibility.

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