
Transporting abnormal loads requires meticulous planning to ensure safe and successful delivery.
The process typically begins with a thorough assessment of the load's dimensions, weight, and route requirements.
A key consideration is the load's width, which can often exceed standard road widths, necessitating the use of escort vehicles and pilot cars.
These specialized vehicles help navigate the load through congested areas and provide an added layer of safety.
What is Abnormal Load Transport?
Abnormal load transport refers to the movement of oversized or overweight vehicles. An abnormal load is a vehicle that has a load that weighs more than 44,000kg.
To be considered an abnormal load, a vehicle must also have an axle load of more than 10,000kg for a single non-driving axle, or 11,500kg for a single driving axle. The legislation that covers the movement of wide loads is the Motor Vehicle (Authorisation of Special Types) General Order 2003.
These vehicles often have a width of more than 2.9 metres, and a rigid length of more than 18.65 metres. The Motor Vehicle (Authorisation of Special Types) General Order 2003, or STGO for short, is the legislation that governs their movement.
Preparation and Planning
To ensure a smooth abnormal load transport, preparation and planning are crucial.
Before planning the operation, a discussion with the client is necessary to gather information about the consignment, including its size, shape, weight, and location. Our team of experts will consider the timings required, decide on the best vehicle for the job, and assess all risks to protect the consignment, our workers, the public, and our vehicles.
We take pride in collecting as much information as possible right at the start of any assignment, so we know what to expect and can plan for various scenarios. This includes discussing the specifics of the consignment, such as its complexities and destination.
Step 2: Plan and Prepare
Planning is a crucial part of any transportation project, especially when dealing with abnormal loads. Our team of experts will discuss the best approach to transporting the load in question.
The timings required for the transport, including any potential delays or restrictions, will be carefully considered. We'll assess all risks and select the correct safety equipment to protect the consignment, our workers, the public, and our vehicles.

The best vehicle for the job will be decided upon, taking into account the size, shape, and weight of the load. We'll also consider the route and any potential hazards or obstacles along the way.
Our team is well-versed in the regulations and logistics involved in abnormal load transport, ensuring that your load is moved safely and efficiently. We take pride in our ability to handle even the most challenging transport projects, delivering exceptional service to our clients.
By carefully planning and preparing for transportation, we can minimize the risk of delays or accidents, and ensure that your abnormal load is delivered safely and on time.
Capelle's Industrial Hub
Capelle's Industrial Hub is a game-changer for abnormal load transport. Located within a large industrial park, it boasts 20,000 m² of workshops and 2,000 m² of offices.
The Research Department at the PIIC is where the magic happens. Teams design plans, carefully analysing each project, including calculations of trailer deformations, life-sized model production, and trajectory calculation.

A Metalworks Workshop is also part of the PIIC, where steel, stainless steel, or aluminium parts are manufactured, such as interfaces and frames. This service is crucial for customising equipment for specific transport needs.
The Equipment Rebuilding Service at the PIIC is a true gem. It renovates production units, committing to a circular economy and sustainable development. This approach not only reduces waste but also helps extend the lifespan of equipment.
The PIIC has been instrumental in expanding Capelle Transports' abnormal load transport offer and shaping the future of transport.
Safety Measures and Regulations
Transporting an abnormal load requires careful planning and attention to safety measures. Obtain the necessary permits from the relevant authorities before transporting the load, as these permits will specify the route, time, and date of travel.
To ensure a safe route, plan carefully and identify any potential obstacles such as low bridges or narrow roads. The vehicle and trailer must also be in good working condition, with functioning brakes, lights, and safety equipment.

To secure the load, use appropriate chains, straps, or other devices to prevent it from shifting or moving during transit. Use warning signs and flashing lights to alert other road users to the presence of the abnormal load.
Here are some key safety measures to take when transporting an abnormal load:
- Obtain necessary permits
- Plan a safe route
- Ensure the vehicle and trailer are in good condition
- Secure the load
- Use warning signs and flashing lights
Never speed when transporting an abnormal load, and consider using escort vehicles to help manage traffic and ensure the safe passage of the load.
Pre-Event Safety Measures
Before transporting an abnormal load, it's essential to obtain the necessary permits from the relevant authorities. These permits will specify the route, the time and date of travel, and any other special conditions that must be adhered to.
You should plan the route carefully and ensure that it's suitable for the size and weight of the load. Identify any low bridges, narrow roads, or other potential obstacles that could pose a hazard to the load or to other road users.
Ensure that the vehicle is in good condition by checking that the vehicle and the trailer are in good working condition, and that all brakes, lights, and other safety equipment are functioning correctly.
To secure the load, use appropriate chains, straps, or other devices to secure the load to the trailer. This will prevent the load from shifting or moving during transit.
Warning signs and flashing lights should be used to alert other road users to the presence of the abnormal load. The vehicle should be clearly marked with reflective tape, warning flags, or other devices to make it visible to other drivers.
Here are the key safety measures to take when hauling an abnormal load:
- Obtain permits
- Plan the route
- Ensure the vehicle is in good condition
- Secure the load
- Use abnormal load signage & warnings
Never speed when transporting an abnormal load. Drive at a safe and appropriate speed, taking into account the size and weight of the load and the condition of the road.
What Are the Signs Used for?
Abnormal load signs are a crucial safety precaution to alert other users of the vehicle's presence. These signs are usually displayed on the front, rear, and sides of the vehicle and trailer carrying the load.

There are several types of abnormal load signs used in South Africa. For example, a yellow diamond-shaped sign with the words "ABNORMAL LOAD" in black letters is used to indicate that the vehicle is carrying a load that exceeds the legal size or weight limits.
To ensure safe passage, it's essential to use the correct type of sign. A red and white striped sign with the words "WIDE LOAD" in black letters, for instance, is used to indicate that the vehicle is carrying a load that is wider than the legal limit.
Here are some of the common abnormal load signs used in South Africa:
- Yellow diamond-shaped sign with the words "ABNORMAL LOAD" in black letters
- Red and white striped sign with the words "WIDE LOAD" in black letters
- Red and white striped sign with the words "LONG LOAD" in black letters
- Red and white striped sign with the words "HIGH LOAD" in black letters
- Blue and white striped sign with the words "HEAVY LOAD" in black letters
Remember, using the correct abnormal load sign is not only a safety precaution but also a legal requirement.
Staff Trained
Our staff undergoes rigorous training to ensure they're equipped to handle emergency situations. This includes regular drills to practice evacuation procedures and first aid techniques.
These drills are crucial in preparing staff for unexpected events, such as fires or medical emergencies. The training also covers how to operate fire extinguishers and other safety equipment.

Staff are trained to identify potential hazards and take corrective action to prevent accidents. This includes reporting any maintenance issues or safety concerns to the management team.
Our staff is also trained to handle spills and other environmental hazards. This includes knowing the proper procedures for cleaning up hazardous materials.
Staff training is an ongoing process, with regular refresher courses and updates to ensure they're always up-to-date on the latest safety procedures. This includes training on new equipment and technologies.
All staff members are required to complete a comprehensive safety training program before starting work. This program covers all aspects of workplace safety, including emergency procedures and hazard recognition.
Heavy Haulage Services
Heavy haulage services are designed to meet the needs of industries that require the transportation of large and heavy items. Our team is equipped to handle these challenges with precision and expertise.
We understand the complexities involved in moving heavy machinery and equipment. Our goal is to provide reliable and timely heavy haulage services that meet the specific needs of our clients.
CTS East offers comprehensive Heavy Duty Transport services that cater to various industries, including mining, construction, energy, and more. We ensure that every load is transported with the utmost care, adhering to all safety regulations and standards.
Our Heavy Equipment Haulage services are designed to meet the transportation needs of industries that require the movement of large and heavy equipment. We have a fleet of specialized vehicles and trailers that can accommodate a wide range of heavy equipment, from mining machinery to construction equipment.
We have extensive experience in cross-border transport, and our team is well-versed in the regulations and logistics involved in moving heavy loads across international borders.
Who to Contact If Needed
If you need to transport a wide load, it's essential to contact the right authorities in advance. You must notify the police, highway authorities, and bridge and structure owners, such as Network Rail.
You'll need to allow time to get the necessary clearances, which can take up to 10 weeks, as mentioned in the Special Order application form.
Highways England's electronic service delivery for abnormal loads (ESDAL) is a fantastic tool to help you plan your route and notify the relevant authorities. It also allows you to find out about any potential route problems and save vehicle details and routes for future reference.
You're responsible for informing the highway, bridge, and police authorities of your intentions, as stated in the STGO. This ensures they can check if the movement of a long, heavy, or wide load will not cause undue stress on structures being crossed.
Return
Returning from an abnormal load transport operation requires careful planning to ensure a smooth transition back to normal operations. Our team at CTS East manages every aspect of the transport process, including obtaining necessary permits.
The route planning process is crucial to ensure a safe and efficient return journey. From planning to execution, we have a specialized fleet and skilled team to handle the unique challenges of transporting abnormal loads.

Our experienced team takes care of every detail, from coordinating with local authorities to ensuring the safe delivery of the load. We understand the importance of a seamless return process.
By working closely with our clients, we can tailor our return process to meet their specific needs and requirements. Our goal is to provide a hassle-free experience from start to finish.
Development and History
Capelle Transports was established in the post-war period. It diversified into abnormal load transport in the 1970s thanks to the French Nuclear Program deployment.
The company has developed services and equipment to meet abnormal load transport requirements in various fields, including building, construction, and public works.
In 2010, Capelle Transports became the leading abnormal load carrier in France. This milestone led to the opening of new agencies and subsidiaries throughout the country.
Capelle Transports has since established a presence in seven European Union countries, making it the European leader in abnormal load and sensitive transport.
Sources
- https://www.jbrawcliffe.com/blog-post/everything-you-need-to-know-about-transporting-an-abnormal-load/
- https://www.jbrawcliffe.com/blog-post/what-is-the-process-of-abnormal-load-transport-with-jb-rawcliffe-sons/
- https://concordcranes.com/blog/abnormal-transport-guide/safety-precautions-for-transporting-abnormal-loads/
- https://cts-east.co.za/Pages/Abnormal-Load-Transp.asp
- https://www.transports-capelle.fr/en/abnormal-load-transport-activity
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